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Multi-point repeat process step monitoring counter

A counter and working step technology, applied in the direction of instruments, simulators, program control, etc., can solve the problems of missing operation monitoring, material consumption statistics, etc., to achieve the effect of avoiding material waste, convenient use, and improving production management level

Active Publication Date: 2008-06-25
金德精密配件(苏州)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The invention provides a multi-point repetitive operation step monitoring counter, the purpose of which is to prevent missing operations by monitoring the multi-point repetitive operation production steps, and solve the problems of material consumption statistics and missing operation monitoring in multi-point repetitive operation steps

Method used

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  • Multi-point repeat process step monitoring counter

Examples

Experimental program
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Effect test

Embodiment 1

[0034] Embodiment 1: A multi-point repetitive work step monitoring counter

[0035] As shown in Figure 1, it is composed of a group of interrelated counters, each of which has a display window. The set of counters are respectively:

[0036] 1. The first counter 1

[0037] The first counter 1 is used as a preset counter for the number of repeated work steps, and a natural positive integer n greater than 1 is set through the preset button 10 as the number of repeated work steps that each operation object needs to complete in a certain process.

[0038] 2. The second counter 2

[0039] The second counter 2 is used as a countdown counter for the number of repeated steps, and records the remaining number of repeated steps of the current operation object in the process. The initial value of the second counter 2 is equal to the set value n of the first counter 1, and the corresponding operation equipment generates a count signal every time a repeated work step is completed, and th...

Embodiment 2

[0067] Embodiment 2: A multi-point repetitive work step monitoring counter

[0068] This embodiment is composed of the first counter to the sixth counter. The difference from the first embodiment is that the seventh counter is removed. Others are the same as the first embodiment, and will not be repeated here.

Embodiment 3

[0069] Embodiment 3: A multi-point repetitive work step monitoring counter

[0070] This embodiment is composed of the first counter to the fourth counter. The difference from the first embodiment is that the fifth counter to the seventh counter are removed. Others are the same as the first embodiment, and will not be described again here.

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Abstract

The invention relates to a multipoint repetitive process step monitoring counter which is formed by combination of a set of mutually correlative counters, wherein, a first counter is taken as a predetermined counter for repetitive process step frequency; a second counter is taken as a reciprocal counter for the repetitive process step frequency and records residual repetitive process step frequency of a current operational objective during the procedure; a third counter is taken as an accumulative counter for total repetitive process step frequency and records total accumulative frequency for completing repetitive process steps; a fourth counter is taken as an accumulative counter for total qualified products and records total accumulative frequency for completing the qualified products of the operational objective. The invention relates to a special counter used for production and quality management, which is particularly suitable for monitoring multipoint repetitive process steps during the production process, and missing operations can be prevented through monitoring multipoint repetitive operation production process steps, thereby problems of material consumption calculation and missing operation monitoring in the multipoint repetitive process steps are solved.

Description

technical field [0001] The present invention relates to a special counter for production and quality management. This special counter is especially suitable for monitoring the multi-point repetitive steps in the production process, that is, the same action or object is repeatedly operated on a certain workpiece or object in the same process. The production process of working steps, such as repeated nailing on a substrate. Background technique [0002] In the process of industrial production and assembly, the same action or step is often performed on different parts of the same workpiece or object in one process. For example, repeat nailing, riveting, welding, tapping, packing, inserting, etc. at multiple points on a workpiece or object in a certain process. Since this multi-point repetitive work step is inspected only by the operator's manual visual inspection, the phenomenon of missing punching and riveting often occurs, especially when the number of repeated operations is...

Claims

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Application Information

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IPC IPC(8): G05B19/048
Inventor 舒新生
Owner 金德精密配件(苏州)有限公司
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