Weld seam appearance, fused bath and seam near-infrared vision integral sensing checkout gear

Abstract

The invention relates to a welding seam appearance, fuse pool and the seam close to visual integration sensing test device, comprising a shell and the blocking electric arc plate, integrating the close infrared CCD sensor, big focus distance camera, close infrared narrow filtering system and the close infrared laser set inside the screen, the said close infrared narrow filter system shaft line forming into an included angle of 15-20degree, the close infrared laser emitting center being equal in height with the big focus distance lens, with isolation plate between the close infrared laser and the big focus lens and narrow filtering system, with the said close infrared laser and the close infrared CCD sensor connected to the controller. It can send messages like sense sampling fusion appearance, fuse pool and access slope visual information, realizing the inspection of sensing device.

Description

1. Technical field [0001] The invention belongs to the technology of arc welding process, quality sensing detection and control, especially a near-infrared vision integrated sensing detection device for weld appearance, molten pool and seam, which is suitable for copper, steel, aluminum and other metals. Weld seam and molten pool, and suitable for spray transition and short-circuit transition gas metal arc welding, twin wire gas metal arc welding, gas tungsten arc welding process and quality sensing detection. 2. Background technology [0002] For the field of intelligent welding technology, seam tracking technology based on visual sensing, visual image sensing technology of molten pool collected by CCD sensor, and closed-loop molten pool width control technology based on visual sensing have been studied. However, the "ghost image elimination" technology in the fusion pool and seam visual image sensing acquisition, the quality information identification and extraction techno...

AI Technical Summary

Problems solved by technology

However, the "ghost image elimination" technology in the fusion pool and seam visual image sensing acquisition, the quality information identification and extraction technology in the fusion pool visual image, the sensor collection technology of the visual information of the double wire gas shielded welding pool, etc. not solved

Weld appearance inspection still adopts manual visual inspection or measuring tool inspection, and the near-infrared sensor detection technology for weld appearance has not solved the problem.

Moreover, whether it is seam sensing detection, tracking control, or molten pool visual sensing quality control, they can only work alone. There is no unified sensing and computing processing technology that integrates molten pool visual images, seam tracking and appearance inspection. as one

Images