Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Asbestos-free small mount of metal disk brake lining used in vehicle and manufacture method therefor

A disc brake, asbestos-free technology, applied to friction linings, mechanical equipment, etc., can solve problems such as high hardness, damage to the couple, and environmental pollution

Inactive Publication Date: 2007-09-12
福建冠良汽车配件工业有限公司
View PDF0 Cites 29 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The object of the present invention is to provide a production formula and production process of asbestos-free and metal-less disc brake linings for automobiles, which not only solves the problem of environmental pollution caused by the use of asbestos, but also avoids the use of a large amount of steel fibers to cause excessive hardness, Disadvantages such as hurting the dual

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0018] Bottom material preparation: various raw materials according to the selected formula, the total amount is 100 kilograms, and its weight ratio is: mineral fiber: barite powder: heavy calcium carbonate: cashew nut shell oil modified phenolic resin: powder acrylonitrile-butadiene rubber=40 : 13: 17: 25: 5, released after fully stirring for 10 minutes.

[0019] Fabric preparation: various raw materials according to the selected formula, the total amount is 100 kilograms, and its weight ratio is: Kevlar fiber: steel fiber: copper fiber: granular graphite: oil coke powder: cashew nut shell oil friction powder: sericite powder : antimony sulfide: heavy calcium carbonate: barite powder: powdered nitrile rubber: cashew nut shell oil modified phenolic resin = 2: 20: 3: 15: 10: 5: 8: 3: 5: 15: 4: 10. First put the kevlar fiber, granular graphite, and oil coke powder of the proportioning amount into the mixer and stir and mix for 5 minutes, then add the cashew nut shell oil frictio...

example 2

[0021] Bottom material preparation: various raw materials according to the selected formula, the total amount is 100 kilograms, and its weight ratio is: mineral fiber: barite powder: heavy calcium carbonate: cashew nut shell oil modified phenolic resin: powder acrylonitrile-butadiene rubber=40 : 13: 17: 25: 5, released after fully stirring for 10 minutes.

[0022]Fabric preparation: various raw materials according to the selected formula, the total amount is 100 kilograms, and its weight ratio is: Kevlar fiber: steel fiber: copper fiber: granular graphite: oil coke powder: cashew nut shell oil friction powder: sericite powder : antimony sulfide: heavy calcium carbonate: barite powder: powdered nitrile rubber: cashew nut shell oil modified phenolic resin = 1.5: 28: 2.5: 13: 7: 6: 8: 2: 4: 13: 3: 12. First put the kevlar fiber, granular graphite, and oil coke powder of the proportioning amount into the mixer and stir and mix for 5 minutes, then add the cashew nut shell oil frict...

example 3

[0024] Bottom material preparation: various raw materials according to the selected formula, the total amount is 100 kilograms, and its weight ratio is: mineral fiber: barite powder: heavy calcium carbonate: cashew nut shell oil modified phenolic resin: powder acrylonitrile-butadiene rubber=40 : 13: 17: 25: 5, released after fully stirring for 10 minutes.

[0025] Fabric preparation: various raw materials according to the selected formula, the total amount is 100 kilograms, and its weight ratio is kevlar fiber: steel fiber: copper fiber: granular graphite: oil coke powder: cashew nut shell oil friction powder: sericite powder: Antimony sulfide: heavy calcium carbonate: barite powder: powdered nitrile rubber: cashew nut shell oil modified phenolic resin = 0.5: 21.5: 3: 14: 11: 5: 7: 3: 6: 14: 4: 11. First put the kevlar fiber, granular graphite, and oil coke powder of the proportioning amount into the mixer and stir and mix for 5 minutes, then add the cashew nut shell oil frict...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a kind of disk brake staff facing used in cars with none asbestos and little metal and the production technology. Its friction material includes bed charge and plus material. The bed charge includes: mineral fiber 35~50%, barite powder 10~20%, heavy calcium carbonate 10-20%, the oil of cashew shell phenol-formaldehyde resin modified 20~30%, flour acrylonitrile butadiene rubber 2~15%. The match of plus material: kaflar fiber 0.1~3%, steel fiber 20~35%, copper fiber 1~5%, particle graphite 6~18%, oil coke blacking 5~15%, the oil of cashew shell friction-type mix 2~8%, sericite in powder 5~10%, antimony trisulfide 0.5~5%, heavy calcium carbonate 2-8%, barite powder 10~20%, flour acrylonitrile butadiene rubber 2~6%, the oil of cashew shell phenol-formaldehyde resin modified 6~15%. After made the bed charge and the plus material weight them in proportion then chill-pressing confectioning and heat pressing confectioning steps and so on and then rivet accessory at last treatment make up the products. It needs low abrasion and has no noise.

Description

Technical field: [0001] The invention belongs to the technical field of automobile brake systems, and in particular relates to a production formula and a production process of a disc brake lining for automobiles. Background technique: [0002] Brake lining is one of the essential accessories of automobiles and other motor vehicles, and it is related to personal safety. It is mainly composed of three parts: binder, reinforcing material, and friction filler. The reinforcing material used before the 1990s was mainly asbestos, and asbestos would cause environmental pollution and endanger human health. With the new situation of China's entry into WTO and the rapid development of the automobile industry, the procurement of auto parts has also become a global development trend. The amount of brake linings is increasing year by year, and higher requirements are put forward for its performance. In order to be in line with the international market, the domestic automotive friction ma...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): F16D69/02
Inventor 王长达
Owner 福建冠良汽车配件工业有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products