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Artificial lawn

a technology of artificial turf and piles, applied in the field of artificial turf, can solve the problems of affecting playability, splitting and fracture, and the tip of the pile to be fibrillated (to form fibrils), and achieve the effects of improving flexibility of piles, preventing the progression of fibrillation, and stable durability

Inactive Publication Date: 2015-05-07
SUMITOMO RUBBER IND LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention improves the flexibility of an artificial turf by using a flat filament yarn with a degree of crystal orientation. This helps prevent fibrillation and makes the turf durable. The pile has a flattening ratio of 3.0 to 7.0 to prevent wear and maintain durability. The length of the pile in the minor axis direction should be 180 to 350 μm for good durability. The tensile modulus of elasticity of the pile should be 150 to 350 N / mm2 for good durability. This helps prevent bending and impair flexibility.

Problems solved by technology

Incidentally, since the surface of the artificial turf is loaded with various shoes, such as sports shoes with a rubber sole and spikes for various sports, the piles are liable to wear due to friction with various soles and be twisted or broken by repeated loads with the increase in the operating ratio, causing the tip of the pile to be fibrillated (to form fibrils).
However, unlike the destructive structure in which conventional artificial turf containing sand is fibrillated, the fibrillation of the long pile artificial turf occurs when the long, projected piles are repeatedly trampled to undergo twisting stress, causing splitting and fracture starting from bending and buckling of the piles.
Further, when the operating ratio of the artificial turf is high, the turf tip will be torn with the progress of fibrillation, which may not only adversely affect playability but also cause discomfort due to the adhesion of the torn piles to clothes and shoes by static electricity.
Further, since the torn piles are carried outside the field, for example, the surroundings of a field have become dirty, causing a problem also for the keeper side.
On the other hand, the conventional piles have low durability, and it has been difficult to prevent the fibrillation as described above.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Artificial lawn
  • Artificial lawn

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0049][Degree of crystal orientation] 0.81

[Minor axis length H] 0.235 mm

[Major axis length W] 1.16 mm

[Flattening ratio W / H] 4.936

[Tensile modulus of elasticity] 190 N / mm2

[Durability]⊚

[Processability]◯

[Appearance]◯

[0050][Overall evaluation]◯

example 2

[0051][Degree of crystal orientation] 0.75

[Minor axis length H] 0.196 mm

[Major axis length W] 1.37 mm

[Flattening ratio W / H] 6.990

[Tensile modulus of elasticity] 206 N / mm2

[Durability]⊚

[Processability]◯

[Appearance]◯

[0052][Overall evaluation]◯

example 3

[0053][Degree of crystal orientation] 0.90

[Minor axis length H] 0.243 mm

[Major axis length W] 1.12 mm

[Flattening ratio W / H] 4.609

[Tensile modulus of elasticity] 273 N / mm2

[Durability]⊚

[Processability]◯

[Appearance]◯

[0054][Overall evaluation]◯

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

Provided is an artificial lawn that has a high durability and does not undergo fibrillation over a long time. In the artificial lawn, flat filament yarns, which are produced by uniaxially stretching a crystalline plastic material to give a crystal orientation degree of 0.75-0.90, are used as piles (3) to be implanted in a base fabric (2).

Description

TECHNICAL FIELD[0001]The present invention relates to an artificial turf in which piles are implanted in a base fabric, more specifically to a technique for improving the durability of the pile.BACKGROUND ART[0002]An artificial turf in which the space between piles is filled with a filler has spread through various athletic sports facilities, such as a soccer field, a rugby field, and a baseball field, as an artificial turf surface having the characteristics close to natural turf. Recently, the artificial turf has been increasingly used every year for school grounds taking advantage of the feature that the artificial turf is of an all-weather type, and the operating ratio of the artificial turf has been increased.[0003]As one of the artificial turf of this type, a so-called long pile artificial turf is known in which the pile length is set longer than that for conventional artificial turf. In the long pile artificial turf, the properties close to natural turf can be reproduced by fi...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): E01C13/08
CPCE01C13/08
Inventor NAKAMAE, HIROFUMITANAKA, YOSHIMICHINISHIKAWA, TOMOYUKIHORIO, TAKASHIHUNAKOSHI, NORIOMIYAKE, KEISUKE
Owner SUMITOMO RUBBER IND LTD
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