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Apparatus for the semi-continuous chromatographic separation of binary and multi-component mixtures

a technology of semi-continuous chromatographic separation and mixture, applied in the direction of separation processes, instruments, ion-exchangers, etc., can solve the problems of large solubility limit, large economic advantage over the conventional smb method, and large time-consuming batchwise process to purify a given amount of product, so as to achieve the effect of reducing solvent consumption and increasing productivity

Inactive Publication Date: 2010-09-16
BAYER INTELLECTUAL PROPERTY GMBH
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0021]The process according to the invention builds on the principle of simulated countercurrent chromatography. Surprisingly, modification of the SMB process, in which the components migrate to diagonal bands in a similar manner to annular chromatography, achieves the effect that these components can be separated in a single apparatus. The process according to the invention also combines batchwise operation with SMB technology, which enables quasi-continuous separation of multisubstance mixtures. Owing to this combination, the novel process profits both from the flexibility of the batchwise process and from the higher productivity and lower solvent consumption of the SMB process. Furthermore, the adsorbent is utilized better compared to the customary batchwise operation. A process design concept for this purpose can be realized more simply than in the case of the conventional SMB process. The process according to the invention is suitable for the separation of binary mixtures and is thus capable of replacing the conventional SMB process. Unlike the conventional SMB process, it can also be used to separate multisubstance mixtures.DETAILED DESCRIPTION

Problems solved by technology

The batchwise process therefore generally takes a lot of time to purify a given amount of product.
The economic advantage over the conventional SMB method is, in this case, however, greatly restricted by the solubility limits of the substance mixture in the eluent.
The energy requirement of the recycling phase is a dominating factor in the overall costs of industrial scale units.
What additionally results is a complex scheduling problem which has to be solved for the optimal operation of such units.
Furthermore, a significant gradient has to be formed.
This is a disadvantage compared to batchwise operation, which thus enables more flexible operation.
However, this means a considerable capital investment.
However, this is associated with high production complexity and time demand.
In this case, SMB technology, however, loses the advantages over batchwise operation with regard to productivity and solvent consumption which have been praised to date.
At the same time, very high amounts of solvent are required.
Difficulties in the distribution of the solution at the top and the accumulation of the products at the bottom of a CAC (continuous annular chromatography) unit are known, and uniform input and output of the components to and from a rotating column constitute an engineering challenge which has not been solved satisfactorily to date for a large unit with correspondingly high throughput.

Method used

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  • Apparatus for the semi-continuous chromatographic separation of binary and multi-component mixtures
  • Apparatus for the semi-continuous chromatographic separation of binary and multi-component mixtures
  • Apparatus for the semi-continuous chromatographic separation of binary and multi-component mixtures

Examples

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example 1

Simulation of the Separation of a Binary Substance Mixture

[0062]FIG. 6 illustrates the way in which this process functions using the example of a two-substance mixture (A+B). Three chromatographic columns are used for this purpose. A linear adsorption with ideal behavior is assumed, i.e. without taking account of dispersion, diffusion or other front-smearing effects. Moreover, for the sake of simplicity, it is assumed that the readily adsorbable component (A) is twice as fast as the less adsorbable component (B). In addition, the volume flows in radial Y direction are adjusted equally over all columns (Qy) and are half of the volume flow in axial X direction (Qx). Qx in turn is selected such that the less adsorbable component (B), at the end of the second step, has migrated half a column length further overall. The example thus constructed shall, at this point, serve only for understanding of the individual steps and of the overall process.

[0063]In FIG. 6, it is possible to follow h...

example 2

Separation of a Tertiary Substance Mixture

[0065]In the operation of this novel process, a distinction is drawn, as illustrated in FIG. 7 using the example of a ternary substance separation with a total of seven columns, between two steps which are performed in succession and form one period of the system. In the first step (=feed phase), feed is supplied in radial Y direction at one point (A4) in the circuit, and otherwise pure solvent is supplied to the remaining columns (A1-A3, A5-A7). In this step, the distributors (V1-V7) separate the chromatographic columns (S1—S7) from one another, as a result of which the volume flow of each individual chromatographic column can be adjusted independently. The individual volume flows are established here such that the particular target component is obtained in the desired purity at the particular outlet (B1-B7) of the particular chromatographic column. The correct values for the volume flows are determined on the basis of a model-based design ...

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Abstract

The invention relates to a semi-continuous chromatographic method for the separation of binary and multi-component mixtures and corresponding devices.

Description

[0001]This is a Division of application Ser. No. 11 / 916,057, now pending, which is a 371 of PCT / EP 2006 / 005341 filed 6 Jun. 2006 (international filing date), which claims priority of German Application 10 2005 026 486.7, filed Jun. 9, 2005.[0002]The present invention relates to a chromatographic quasi-continuous process for separating binary and multisubstance mixtures and to the corresponding apparatus.BACKGROUND OF THE INVENTION[0003]Chromatographic processes enable the separation and purification of chemical, fine-chemical, biological and pharmaceutical products. Compared to other thermal separating processes, they have the particular advantage that they can be performed at moderate and hence product-protective temperatures (M. Juza, M. Mazzotti and M. Morbidelli, Trends in Biotechnology, 18, 2000, pages 108-118; S. Imamoglu, Advances in Biochemical Engineering / Biotechnology, 76, 2002, pages 211-231). In many applications, especially in the lifescience sector, the high purity req...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): B01D15/08
CPCB01D15/1828B01D15/1842G01N30/463G01N30/44B01D15/1857
Inventor TOUMI, ABDELAZIZ
Owner BAYER INTELLECTUAL PROPERTY GMBH
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