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Multi-Layer Structure and Method of Producing the Same

a multi-layer structure and multi-layer technology, applied in the direction of liquid handling, sealing, caps, etc., can solve the problems of preventing absorbed, difficult to efficiently exhibit oxygen-absorbing properties, and difficult to place functional resin layers at the positions, so as to minimize the effect of oxygen on the content, efficiently exhibit the function, and efficiently form

Inactive Publication Date: 2007-11-01
TOYO SEIKAN KAISHA LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0008] It has also been attempted to combine a plurality of layers of the functional resins to enhance the effect encountering, however, the difficulty in efficiently forming the layers by the compression-forming.
[0025] According to the method of producing a multi-layer structure of the invention, further, there can be efficiently formed by compression-forming a multi-layer structure permitting the layers of the functional resins to be formed at positions where they exhibit their functions to a sufficient degree, and having a multiplicity of functions.

Problems solved by technology

In the multi-layer structure bodies such as container closures and containers having a multi-layer structure of functional resins and other resin such as a base body resin, however, it is difficult to place the layers of the functional resins at positions where excellent functions possessed by the functional resins can be exhibited to a sufficient degree.
When the functional resin which is an oxygen-absorbing resin is covered for its surfaces with a thick base body resin, however, oxygen that is to be absorbed is prevented from efficiently arriving at the layer of the oxygen-absorbing resin, making it difficult to efficiently exhibit oxygen-absorbing property.
On the other hand, if the amount of the functional resin is increased so as to exist up to near the surface of the structure, a problem arouses concerning the cost and, besides, deteriorating the mechanical strength and the formability.
It has also been attempted to combine a plurality of layers of the functional resins to enhance the effect encountering, however, the difficulty in efficiently forming the layers by the compression-forming.

Method used

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Examples

Experimental program
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example 1

[0093] A polypropylene resin (PP) that serves as a base body resin for forming the cap, an ethylene / vinyl alcohol copolymer (EVOH) that serves as a first functional resin for forming the shell layer, and a polypropylene resin that is a base body resin for forming the core layer, were plasticized by using an extruder, and were fed to a multi-layer die system shown in FIG. 4 to form 3 g of a multi-layer molten resin mass of the base body resin and the functional resin at a weight ratio of 97:3 as shown in a sectional view of FIG. 3.

[0094] The multi-layer molten resin mass was arranged in a metal mold cavity shown in FIG. 5, compression-formed by using a male mold, and was cooled to form a cap shown in FIG. 2 having sizes as described below, and was evaluated.

[0095] Height: 20 mm

[0096] Mouth diameter: 28 mm

[0097] Average thickness of the top panel: 2 mm

[0098] Average thickness of the shell layer: 0.07 mm

[0099] Average thickness of the core layer: 0.66 mm

example 2

[0100] A cap was formed and evaluated in the same manner as in Example 1 but by using a cyclic olefin as a second functional resin of the core layer.

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Abstract

A multi-layer structure comprising a functional resin layer obtained by covering a core layer of a base body resin or a second functional resin with a shell layer of a first functional resin, and a base body resin layer containing the functional resin layer therein. The layers of the functional resins are formed at positions where they are allowed to exhibit their functions to a sufficient degree, a plurality of functions can be imparted, and a molten resin mass having the above multi-layer structure can be formed by the compression-forming.

Description

TECHNICAL FIELD [0001] The present invention relates to a multi-layer structure having a base body resin layer of a thermoplastic resin and a functional resin layer of a functional resin. More specifically, the invention relates to a multi-layer structure having a layer structure in which functional resins such as a barrier resin and an oxygen-absorbing resin are allowed to efficiently exhibit their functions, and to a method of producing the same. BACKGROUND ART [0002] In the field of packaging containers, there have been used a variety of resins and resin compositions capable of exhibiting such functions as heat resistance, barrier property, oxygen-absorbing property and the like properties. These functional resins are used in combination with a base body resin which chiefly works to maintain the formability of the structure. [0003] As the functional resins, there have been known gas-barrier resins such as ethylene / vinyl alcohol copolymers, and oxygen-absorbing resin compositions ...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): B65B7/16B29C43/14B29C43/20B65D41/02B29C43/36B32B27/00B32B27/08B65D65/40
CPCB29C43/146B29C43/203B32B27/08B29C2043/3433B29L2001/00B29C43/361B32B2435/02B32B2307/724B32B27/325B32B2307/7242
Inventor ETOH, MAKOTOGOTO, HIROAKIKIKUCHI, ATSUSHI
Owner TOYO SEIKAN KAISHA LTD
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