Enrobed core
a core and core technology, applied in the field of enrobed cores, can solve the problems of physical disintegration, affecting the quality of the product,
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first embodiment
[0104] the present invention is directed to a novel rotary die apparatus and a method of enrobing cores using same. Initially, it is noted that, while various types of stock film forming materials are suitable for use in the embodiments described herein, gelatin-based materials are preferred.
[0105] U.S. Pat. Nos. 5,146,730 and 5,459,983 provide a complete and detailed description of the rotary die apparatus and method of enrobing cores to produce gelcaps suitable for use in the apparatus and method of the first embodiment. Accordingly, only those portions of the rotary die enrobing apparatus and process that are new and / or modified in accordance with the present invention will be described in full detail hereinafter.
[0106] Referring now to FIGS. 9-11, there are shown front (see FIG. 9), top (see FIG. 10) and side (see FIG. 11) representations of a film casting apparatus 30 used to produce a patterned film, more particularly a striped film 32, for enrobing cores 10 in accordance wit...
second embodiment
[0129] As illustrated in FIGS. 17-21, the present invention is directed to an alternative method for producing striped film having transversely oriented stripes, using rotary die apparatus and process that are nearly identical to those described above.
[0130] With reference particularly, to FIGS. 17-19, a simplified, schematic representation is provided of an alternative film casting apparatus 136, which produces the aforesaid transversely striped film 138 for enrobing cores 10 in accordance with the second embodiment of the present invention. More particularly, FIG. 17 shows an elevated side view of the alternative film casting apparatus 136, while FIG. 18 shows a top plan view thereof. FIG. 19 shows an elevated front view of the alternative film casting apparatus 136, as viewed from the position of line G-G in FIG. 18 and looking in the direction of the arrows.
[0131] Referring now to FIG. 17, the alternative film casting apparatus 136 includes film receiving means, such as a conve...
third embodiment
[0150] With reference initially to FIGS. 22, 23 and 26-30, the alternative enrobing apparatus in accordance with the present invention includes a conveyor system 220 (see FIG. 22) that comprises a series of horizontally-oriented rollers 222 and pairs of rollers, 224, 226, 228 (see FIGS. 26-30), for supporting and conveying the transversely striped film 138. The conveyor system 220 will be described in greater detail hereinafter in connection with FIG. 26.
[0151] It will be recalled that the film 138 has alternate transversely-oriented red stripes 172, 176 and yellow stripes 174, 178 with color transitions 186, 188, 190 therebetween (see, e.g., FIGS. 18 and 20), although, as set forth above, any stock film forming materials having other colors or other visual distinctions or appearances are suitable. A core dispensing means 230 is positioned above the conveyor system 220 and the film 138 for the purpose of dispensing the cores 10 onto the film 138 in the required orientation with resp...
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