Universal space-saving article dispenser

Abstract

A dispenser provided by a dispenser body with an article storage chamber bounded by at least one panel with an article extraction site leading to an article storage chamber containing at least one stack of articles folded over at least once in a non-binding arrangement with each article in the stack oriented in the same direction and with the outermost article disposed proximate the extraction site and constructed to slide off the folded article stack and out through the extraction site while leaving the next article in the folded article stack exposed for subsequent withdrawal wherein the articles may be selectively withdrawn one at a time through the extraction site until the innermost article is removed from the article storage chamber along with methods of loading and dispensing such dispensers are described herein.

Description

CROSS REFERENCE TO RELATED APPLICATIONS[0001]This application is a U.S. National Stage application of International Application No. PCT / US2016 / 038219, filed on Jun. 17, 2016, and titled Universal Space-Saving Article Dispense, which claims the benefit of Application No. 62 / 285,574, filed on Oct. 30, 2015, and titled Self-Collapsing Article Dispenser, and also claims the benefit of Application No. 62 / 230,935, filed on Jun. 19, 2015, and titled Universal, Space-saving Article Dispenser, and which are hereby incorporated by reference in their entireties.BACKGROUND1. Field of the Invention[0002]The present invention generally relates to article dispensers for storing and selectively dispensing plastic bags, sheets, tissues, and other articles and, more specifically, to improved dispensers, both rigid and collapsible, aimed at replacing a variety of conventional dispensers suitable for use in retail, supermarket, industrial, commercial, residential, restaurant, and other settings while a...

AI Technical Summary

Benefits of technology

The dispenser effectively maximizes bag count in a reduced space, reduces manufacturing costs, and enhances sanitation by allowing intuitive, efficient dispensing of articles while maintaining cleanliness.

Problems solved by technology

They are considered somewhat of a nuisance to be located atop a working surface and are generally unattractive.

At times, separate metal holders and dispensers are used for multiple bag sizes, thus magnifying these issues.

In this particular instance, the appearance of the bakery area is important to retailers, and mounting external holders takes away from an otherwise attractive, clean, professional appearance.

It is commonly known that plastic bags dispensed from cartons as such tend to be difficult to dispense effectively and singularly, often being extracted in bag clumps.

While the Heritage type of bag dispensing may be desirable for low density plastic utility bags, it has not been acceptable for attractive, printed retail and food service bags.

This type of dispensing further slows down the use of retail and food service bags since they are not grasped at the bag mouth.

While these bag styles improve dispensing and productivity and reduce waste, they cost more to manufacture and package into their dispenser cartons with the larger footprint of bags being packed in a generally flat disposition.

These types of dispenser cartons can also represent a cost factor that is as high as ten percent of the cost of the bags inside the dispenser.

In addition to the foregoing, other problems come into play when designing a bag stack and dispenser.

For example, it is commonly understood that as much as 10% of bakery bags and articles like bakery sheets are thrown away by retailers due to ineffective dispensing that creates unsanitary conditions.

Regardless of the type of prior art dispenser, cleanliness, sanitation, and waste becomes an issue due to multiple dispensing of bags stuck together and the presence of carton dust.

Likewise, an open container with a large dispenser opening may be exposed to other sanitation issues from customers and users and thus there are tradeoffs concerning both opening location and size.

An additional problem is that manufacturers of plastic bags dispensed in prior art dispensers will usually pack bags with bag tops facing towards the dispenser opening, in order for the user to reach in and grasp the topmost bag.

In addition, bottom gusseted bags take up twice the space of flat bags, thus leaving the upper / forward half of the carton half-empty.

However, if the bags are alternatively packed mouth-forward and tail-forward, or folded over in a carton in a conventional configuration, it may take as long as five to eight seconds.

While the bags disclosed in the '191 publication more or less overcome all of the deficiencies of prior art, not all bag making companies are adept at making bags that can self-open.

Should the tails be folded too far, they will overlap the handle sections making it difficult to retrieve the top most bag.

In addition, for bags with bottom gussets, the folding of the tail section where the gussets are located onto the remainder of the bag stack would result in an enlarged height folded tail section adjacent a much small height section creating a significant discrepancy in the profile of the bag stack.

This presents one of two problems.

Either the dispenser would have to be sized to accommodate the thicker end of the folded stack leaving a significant amount of undesirable unused space around the unfolded end of the stack creating collapsing or crushing issues when the dispensers are palletized or the dispenser shaped would have to be a non-conventional shape creating additional manufacturing expenses and stacking issues when palletizing.

Thus, the folding configuration shown in the '570 patent is not an ideal space-saving configuration.

However, the rolled up profile typically takes up a significant amount of space, often binds due to the heavy weight of the roll, and may not provide the preferred dispenser profile.

The manufacturing of such an article is accomplished on a machine that is generally very costly and dispenses sheet articles from a slot in the middle of the top of a box.

As can be imagined, this type of dispensing is impractical in shelves, unless there is substantial headroom.

Likewise, it goes without saying that any sheet packaged in a carton is in contact with paper dust, which in turn can present contamination problems.

Regardless of the industry—bakery, food, deli, butchers, salon, and so on—efficient dispensing is limited to the use of chipboard and various paper board dispensers.

Unfortunately this application wastes plastic material (the large tab) and is unsuitable for the dispensing of most bags that have no tabs.

Being difficult to extract, the package slides very easily and requires two hands to dispense.

The package openings are often surrounded by a plastic frame to reinforce the opening as well adding more expense to the dispenser packaging.

Thus, while the dispenser and flat stack solutions provided in both '570 patent and the '191 publication overcome many of the deficiencies in the prior art, the elongated flat stack of articles presents an enlarged dispenser profile that is not suitable for all settings, especially those with limited space.

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