Method for grain refining of steel, grain refining alloy for steel and method for producing grain refining alloy
A technology of grain refinement and alloying, which is applied in the direction of vehicle gearboxes, transportation and packaging, chain/belt transmissions, etc., can solve the problems of adverse effects, large inclusions and mechanical properties, etc., and achieve small dendrite arm intervals Effect
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example 1
[0051] Manufacturing of grain refinement alloy
[0052] According to the method of the present invention, two different grain refinement alloys are produced.
[0053] Grain refiner 1
[0054] The first grain refining alloy called Grain Refiner 1 is produced according to the following steps:
[0055] A MgO crucible is used to smelt a Fe-Cr-based alloy containing 65% by weight of Cr, 0.05% by weight of C, 0.5% by weight of Si and 0.01% by weight of S in an induction furnace. The melt is overheated to approximately 1700 degrees Celsius, which is approximately 50 degrees Celsius higher than the liquidus temperature of the alloy. Then the silicon-rich and cerium-rich sources are continuously added to the melt in the form of particles to obtain a new liquid Fe-Cr-Si-Ce alloy. The alloy is then cooled in a graphite mold, crushed, and sieved to form particles with a size of 0.5 mm to 4 mm. The screened materials were analyzed and the following results were obtained: 31.9% by weight of Cr,...
example 2
[0060] Grain refinement of steel
[0061] The steel used for grain refinement in Example 2 basically conforms to the two-phase (austenite-ferrite) variant A1S1 329 (or D1N 1.4460), and has the following chemical composition; the weight percentage is 25-28 % Cr, 4.5-6.5% Ni, 1.3-2.0% Mo, 2.0% Mn, 1.0% Si, 0.03% S , The maximum weight percentage of P is 0.04% and the maximum weight percentage of C is 0.1%. Use suitable waste materials for induction smelting to prepare a batch of approximately 800 kilograms of charge, which is then alloyed with chromium, nickel and molybdenum to obtain the final chemical composition. The temperature of liquid steel is between 1580 and 1590 degrees Celsius.
[0062] Reference cast steel (existing technology)
[0063] The reference cast steel was produced by injecting approximately 100 kg of liquid steel from an induction furnace into a separate iron storage tank. During this operation, 0.5 kg of FeSi was added to molten steel for deoxidation. After a ...
example 3
[0067] Grain refinement of steel ingots used for forging operations
[0068] The steel used in these grain refinement tests basically conforms to the fully austenitic stainless steel variant 254 SMO (or D1N 1.4547), and has the following chemical composition; the weight percentage is 19.5%-20.5% Cr, and the weight percentage is 17.5%-18.5% Ni, 6.0%-7.0% Mo by weight, Mn with a maximum weight percentage of 1.0%, Si with a maximum weight percentage of 0.7%, S with a maximum weight percentage of 0.010%, and a maximum weight percentage 0.030% of P and a maximum of 0.02% of C by weight. Two different furnaces, each containing approximately 5 tons of liquid steel, which was prepared in an AOD converter using suitable charge materials. After being transferred to the ladle, the temperature of the molten steel was about 1590 degrees Celsius.
[0069] Reference steel ingot (existing technology)
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