Disk shear tool changing opportunity prediction system and method based on shear blade wear detection

Abstract

The invention belongs to the technical field of disc shear tool detection, and discloses a disc shear tool changing opportunity prediction system and method based on shear blade wear detection, and the method comprises the steps: a detection system carries out the collection of a disc shear blade part image, carries out the feature extraction, and calculates the wear loss of a current disc shear tool; and the expert system calculates a tool abrasion loss-steel passing amount curve of the disc shear under different process parameters based on the collected data, and predicts the tool changing time of the tool under different process parameters. The detection system comprises a high-precision and high-speed industrial camera for acquiring an image of the cutting edge part of the circle shear, an image storage platform for storing the acquired image of the cutting edge part of the circle shear, and an image processing platform, according to the method, the workload of technicians is reduced, the accuracy of the disc shear tool changing time is improved, the time point is set to dynamically monitor the disc shear tool, and an accurate basis is provided for tool changing.

Description

technical field [0001] The invention belongs to the technical field of disc scissors tool detection, and in particular relates to a disc scissors tool change timing prediction system and method based on shearing edge wear detection. Background technique [0002] At present, the cutting accuracy of metal strip is one of the key factors affecting the processing quality of metal products, and it is the basis for making precision metal products. Longitudinal slitting of metal sheets is a processing method of dividing the wide-width panel after cold rolling into several strips according to the size requirements. The first choice for processing enterprises. [0003] Disc shear slitting, like other traditional machining processes, also has problems such as elastoplastic deformation of the material, heat generation, etc., which lead to blade wear, chipping, and surface deterioration during the slitting process. The section quality of the slitting sheet is directly related to the w...

AI Technical Summary

Problems solved by technology

[0007] (1) The existing technology is mainly based on manual experience or accident status to determine the timing of disc scissors changing or sharpening. Not only the maintenance and scrapping costs of disc knives are high, but also the sudden collapse and failure caused by its wear cannot be timely early warning;

[0008] (2) The prior art is inaccurate in predicting or determining the timing of disc scissors changing or sharpening;

[0009] (3) There is no method or device for tool wear detection and tool change timing prediction in the prior art

Images