Rail vehicle aluminum profile self-positioning polishing tool

A rail vehicle, self-positioning technology, applied in the direction of grinding workpiece brackets, grinding machines, manufacturing tools, etc., can solve the problems of structural damage, assembly errors, time-consuming and other problems of the car body, and achieve the effect of precise placement

Active Publication Date: 2021-11-09
QINGDAO TECHNOLOGICAL UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For the traditional process of assembling side wall profiles, five profiles are hoisted in turn by the crane and placed in the assembly station. However, due to changes in the assembly datum during assembly and manual assisted assembly, there will be assembly errors and it will take Time to make adjustments to assembled profiles
If the error is not eliminated, the uniformity of the weld will be affected in the subsequent welding, thereby reducing the overall structural strength of the side wall, and serious accidents of structural damage to the vehicle body will occur when the vehicle is running

Method used

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  • Rail vehicle aluminum profile self-positioning polishing tool
  • Rail vehicle aluminum profile self-positioning polishing tool
  • Rail vehicle aluminum profile self-positioning polishing tool

Examples

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Embodiment Construction

[0057] figure 1 for the overall schematic diagram. As shown in the figure, it mainly includes rail vehicle aluminum profile self-positioning and handling equipment Ⅰ, closed-loop grinding control system Ⅱ, floor Ⅲ, rail vehicle side wall hollow extruded aluminum alloy profile combination Ⅳ, self-positioning device Ⅴ, and aluminum profile grinding positioning clip Tight tooling Ⅵ and aluminum profile automatic assembly and welding front and back flip tooling Ⅶ.

[0058] figure 2 Flow chart of manufacturing process for rail vehicle body side wall. As shown in the figure, the first step of the traditional side wall manufacturing process is: use the hoisting device to clamp the hollow extruded aluminum alloy profile with the processed groove from the material rack, hoist it, and install the aluminum profile grinding tool; the second step of the process is : Grinding the oxide film on the groove of the hollow extruded aluminum alloy profile; the third step of the process is: us...

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Abstract

The invention provides a rail vehicle aluminum profile self-positioning polishing tool. The rail vehicle aluminum profile self-positioning polishing tool comprises positioning platforms, supporting platforms and clamping platforms which are used in cooperation. The positioning platforms are installed at the two ends of a rail vehicle aluminum profile and comprise supporting platforms, first positioning devices and second positioning devices; the first positioning devices and the second positioning devices are placed on the supporting platforms; the first positioning devices comprise first self-positioning seats; the second positioning devices comprise second self-positioning seats and clamping devices installed on the side faces of the second self-positioning seats, and the second self-positioning seats are inserted into the first self-positioning seats; the supporting platforms are installed at the bottom of the rail vehicle aluminum profile; and the clamping platforms are installed at the bottom of the rail vehicle aluminum profile, and a clamping device used for clamping the vehicle aluminum profile is arranged on one side of each clamping platform.

Description

technical field [0001] The invention relates to the technical field of mechanical processing equipment, in particular to a self-positioning and grinding tool for rail vehicle aluminum profiles. Background technique [0002] At present, in order to achieve the design speed of high-speed trains, at the same time, it is necessary to reduce wheel and rail wear, reduce energy consumption, and reduce the load of the braking system. Therefore, the car body structure needs to use lightweight materials, and aluminum alloy tensile profiles can just Meet the strength and rigidity requirements of the car body. The rail vehicle body composed of hollow extruded aluminum alloy profiles includes four major components, the underframe, the end wall, the side wall and the roof, all of which are integrally welded by MIG welding. As one of them, the welding quality of the side wall is directly related to whether the final structure of the car body can meet the design and use requirements. At th...

Claims

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Application Information

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IPC IPC(8): B24B27/033B24B41/00B24B41/06
CPCB24B27/033B24B41/005B24B41/06
Inventor 施壮李长河刘波周宗明杨敏刘明政王晓铭张效伟
Owner QINGDAO TECHNOLOGICAL UNIVERSITY
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