Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Local thickening method for paper pulp molded product and system thereof

A technology of pulp molding and products, which is applied in the direction of textiles and papermaking, etc., can solve the problems of restricting the shape of pulp molding products, reducing production efficiency, and difficult forming of omentum, and achieves long service life, improved production efficiency, and smooth surface beautiful effect

Active Publication Date: 2021-10-01
XI AN JIAOTONG UNIV
View PDF4 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the water leakage and exhaust performance of the wire mesh is good, because the compression molding of the flat wire mesh into the mesh with the same shape as the concave-convex mold is done manually, the mesh is not easy to form at the small corners, which limits the pulp molding The molding shape of the product; and the manual welding positioning die is easy to cause inaccurate positioning, repeated rework, low product efficiency, poor forming accuracy, and poor strength; in production, with the continuous mold closing and opening of the upper and lower molds, making The metal mesh between the two is easy to be extruded, worn and broken, which not only increases the production cost, but also reduces the production efficiency due to frequent shutdowns to replace the mesh mold

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Local thickening method for paper pulp molded product and system thereof
  • Local thickening method for paper pulp molded product and system thereof
  • Local thickening method for paper pulp molded product and system thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] The invention provides a process and method for making pulp molded spoon tableware with variable wall thickness. The specific process method used is as follows:

[0038] Step 1: Design the shape of the spoon and get the 3D model of the spoon. The edge contour of the spoon needs to be on the same level when designing, see figure 1 .

[0039] Step 2: Use the Simulation plug-in of Solidworks software to perform stress analysis on the spoon model obtained in Step 1. When holding a spoon, the second half of the spoon handle is the position where the fingers are held, and the spoon head is the position where the load is applied downward when the food is contained. The force analysis results obtained from this can be found in figure 2 .

[0040] Step 3: Use the Grasshopper plug-in of Rhino software to make a 3D model of the wire mesh, see image 3 . The wire diameter of the wire mesh is 0.15 mm. According to the stress distribution diagram obtained in step 2, the area c...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a local thickening method for a paper pulp molded product and a system thereof. The method comprises the following steps: firstly, analyzing stress characteristics of the product by using software according to a specific use scene to obtain a Mises stress nephogram of the product; then, according to the distribution of stress dense areas, using a 3D printing process for manufacturing a paper pulp molding net mold with non-uniform mesh sizes, wherein the mesh at the stress concentrated position is smaller; and using the net mold for manufacturing a paper pulp molded product with variable wall thickness, wherein the wall thickness of the finished product at the position with smaller pores is larger than that of the finished product at the position with larger pores. The invention aims to provide the method for manufacturing the paper pulp molded product with the variable wall thickness so as to improve the deformation problem of the existing product and reduce the production cost by improving the process.

Description

technical field [0001] The invention belongs to the technical field of pulp molded products, in particular to a method and system for local thickening of pulp molded products. Background technique [0002] Pulp molding is a three-dimensional papermaking technique. It uses waste paper, bagasse and other plant fibers as raw materials, and molds paper products of a certain shape with special molds on the molding machine. It has the advantages and characteristics of a wide range of raw materials, harmless to the environment, and can be recycled and reused. The molding of pulp molded products mainly depends on the shaping mold to complete. The shaping mold structure includes a punch, a die, a screen die and a heating element. In the forming process, in order to form the liquid pulp and squeeze out the water in the pulp, a mesh mold with the same shape as the concave mold and the convex mold is designed on the concave mold, and the concave mold has drainage and vent holes. When...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D21J3/00
CPCD21J3/00
Inventor 李宏伟兰崇驿同治强韩奇
Owner XI AN JIAOTONG UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products