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Manufacturing method of oversized wax mould

A technology with super large size and manufacturing method, which is applied in the field of investment casting, can solve the problems of difficult surface quality assurance, difficult wax mold stamping, and inability to press wax molds, so as to improve market competitiveness, good consistency, and wax molds. good size effect

Inactive Publication Date: 2021-06-22
安徽应流航源动力科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In recent years, with the rapid development of aviation, aerospace and other fields, the requirements for dimensional accuracy of many large parts are getting higher and higher, especially for casing and bearing seat parts, investment casting must be used to meet dimensional accuracy Requirements, but the size of such parts is far beyond the limit of conventional investment casting precision casting equipment, and the outline size is large, it is very difficult to punch the wax mold as a whole, and the surface quality is also difficult to guarantee. The existing precision investment casting Casting wax molds are pressed as a whole, limited by the size of the equipment and the fluidity of the wax material, it is impossible to press the wax molds with a size beyond the limit range of the equipment, and when the mold shrinks and is placed incorrectly, the adjustment of the size must be achieved by repairing the mold, which is inefficient

Method used

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  • Manufacturing method of oversized wax mould
  • Manufacturing method of oversized wax mould
  • Manufacturing method of oversized wax mould

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A method for manufacturing an oversized wax model, comprising the steps of:

[0029] S1. Divide the wax mold into equal parts: Divide into equal parts according to the overall structure 1 of the wax mold, so that each part of the wax mold has the same structure and shape, and manufacture a single wax mold 2;

[0030] S2. Wax mold correction: place the manufactured single wax mold 2 into the correction mold, and precisely correct the single wax mold 2;

[0031] S3. Wax mold assembly: put the rectified single wax mold 2 close to each other in the assembly tool and press and fix it;

[0032] S4. Wax mold repair: bonding and repairing the gaps between adjacent single wax molds, and removing the whole wax mold after the bonding seam is finalized to obtain a super-sized wax mold of the required size.

Embodiment 2

[0034] as figure 1 The overall structure 1 of the annular wax model shown is taken as an example,

[0035] The overall structure of the wax model 1 has a size of 1259.35*1259.35*435mm, which is a super-large ring wax model.

[0036] like Figure 2-3 As shown, according to the overall structure 1 of the wax mold, it is divided into several single wax molds 2. In this embodiment, it is divided into 8 pieces to ensure that each piece has the same size and structure. Dimensions are prepared to correct the mold. The corrected mold includes a shaping bottom mold 3 for placing a single wax mold 2 and a straightening pressure mold 4 for sealing and shaping the wax mold. Between the straightening pressure mold 4 and the shaping bottom mold 3 The formed hollow body is consistent with the standard size of the monolithic wax mold 2;

[0037] like Figure 4-5 As shown, after the preparation of the monolithic wax mold 2 is completed, the monolithic wax mold 2 is placed on the shaped bot...

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Abstract

The invention discloses a manufacturing method of an oversized wax mould. The method comprises the following steps: S1, the wax mould is equally divided, specifically, the wax mould is equally divided according to the integral structure of the wax mould, so that the structure and the shape of each part of the wax mould are consistent, and a single wax mould is manufactured; S2, wax mould correction is performed, wherein the manufactured single wax mould is placed in a correction mould, and the single wax mould is precisely corrected; S3, wax mould assembling is performed, specifically, the corrected single wax mould is placed in an assembling tool in an abutting mode and is pressed and fixed; and S4, wax mold repairing is conducted, specifically, a gap between every two adjacent single wax molds is bonded and repaired, the whole wax mold is taken down after the bonding seam is shaped, and then the oversized wax mold meeting the required size requirement is obtained. According to the manufactruring method disclosed by the invention, any oversized wax mold can be produced by adopting conventional mold manufacturing equipment, meanwhile, the size of the wax mold can be flexibly adjusted through the assembling tool, the size of the wax mold is ensured by the tool, the precision is high, the consistency is good, the production cost is reduced, and the market competitiveness is greatly improved.

Description

technical field [0001] The invention relates to the technical field of investment casting, in particular to a method for manufacturing a super-large wax pattern. Background technique [0002] In recent years, with the rapid development of aviation, aerospace and other fields, the requirements for dimensional accuracy of many large parts are getting higher and higher, especially for casing and bearing seat parts, investment casting must be used to meet dimensional accuracy Requirements, but the size of such parts is far beyond the limit of conventional investment casting precision casting equipment, and the outline size is large, it is very difficult to punch the wax mold as a whole, and the surface quality is also difficult to guarantee. The existing precision investment casting Wax casting molds are pressed as a whole, limited by the size of the equipment and the fluidity of the wax material, it is impossible to press the wax molds with a size beyond the limit range of the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C7/02
CPCB22C7/02
Inventor 戴勇杜应流施长坤陶元亮夏厚明
Owner 安徽应流航源动力科技有限公司
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