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Intelligent vertical-compressing brick tea making machine

A tea pressing and brick machine technology, which is applied in tea processing before extraction, packaging, food forming, etc., can solve the problems of long cleaning time, difficult cleaning, and long production cycle, so as to achieve diversified functions and save labor costs , the effect of high degree of automation

Pending Publication Date: 2021-03-09
陕西止茶智能装备有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

With the development of tea making technology, the production of Fuzhuan tea is completed by mechanical equipment. However, the existing tea steaming device has a single function and can only complete the tea steaming process. In actual production, the work efficiency is low. On the tea steaming platform, it is in contact with the steam outlet at the bottom, so that the condensed water in the device is easy to drip onto the tea leaves, and the steam from the steam outlet meets the condensed water formed by the tea leaves and mixes with the tea leaves, which will reduce the quality of the tea leaves, and the tea leaves in contact with water will be damaged. Tea stains are formed on the tea steaming platform, which is difficult to clean and takes a long time to clean, which directly reduces work efficiency. On the other hand, small tea leaf stems or tea residues are easy to block the steam outlet, which reduces the tea steaming efficiency and makes the tea soften insufficiently. Far from ideal, difficult to use on a large scale;
[0003] After steam retting, the tea leaves are transported to the pressing process through a conveyor belt or a screw conveyor. However, the existing conveyor belt transportation has poor heat preservation effect, so that the tea leaves entering the pressing process cannot maintain the high temperature state during the steam retting process, which affects the pressing process. Forming effect; because the tea after steam retting is relatively hot and humid, it is easy to stick, the existing screw conveyor is easy to cause the accumulation of tea at the feeding port, and the feeding is not smooth; in addition, the existing conveying process is to ensure the process The continuity of the conveying speed is difficult to control, and the conveyed tea is prone to material accumulation at the entrance of the pressing process, or even overflow
[0004] The existing pressing molding has the following problems: the existing pressing can be mechanized and operated in the flat pressing mode. The surface of the tea bricks in this way is relatively rough, and the tea dregs are easy to fall off the edge. Due to the slow water dispersion, the drying time is longer. The flowering cycle is longer, resulting in a longer entire production cycle, and it is inconvenient to remove the tea bricks after flat pressing; since the mold generally uses a carton, the carton shrinks due to the friction transmitted by the lower pressure; the existing The demoulding process is inconvenient, and it is easy to damage the surface of the carton and even the tea bricks; the brick tea shrinks due to the influence of external force during pressing, but after demoulding, the external force disappears, and the brick tea will expand. The existing mold does not consider this factor, which makes the tea brick demoulding Irregular overall shape after swelling

Method used

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  • Intelligent vertical-compressing brick tea making machine
  • Intelligent vertical-compressing brick tea making machine
  • Intelligent vertical-compressing brick tea making machine

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0070] see figure 1 and figure 2 , the intelligent vertical tea brick pressing machine provided by the present invention includes a frame body 4 and a tea steaming mechanism 1 , a tea delivery mechanism 2 and a tea brick pressing mechanism 3 arranged on the frame body 4 . The tea delivery mechanism 2 is located at the bottom of the tea steaming mechanism 1 and communicates with the tea steaming mechanism 1 , and the tea delivery mechanism 2 communicates with the tea brick pressing mechanism 3 . The frame body 4 is provided with a loose tea inlet and a tea brick outlet; the loose tea inlet is connected with the tea steaming mechanism 1; the frame body 4 is also provided with a steam generating mechanism;

[0071] see figure 1 and figure 2 , in this embodiment, the frame body 4 includes a frame and a panel installed on the frame. The frame body 4 is a sealed cylindrical body structure as a whole, and an electric control box 401 is arranged at the inner bottom of the frame ...

Embodiment 2

[0084] see Figure 7-10 , on the basis of Embodiment 1, the tea delivery mechanism 2 includes a housing, a screw delivery assembly and a delivery drive assembly 211; the delivery drive assembly 211 is placed on the housing; connected.

[0085] see Figure 11 , in this embodiment, the screw conveying assembly includes a screw shaft 212 and an auger screw blade 213 arranged on the screw shaft 212; the screw shaft 212 is connected with the conveying drive assembly 211; Auger screw blade; the screw shaft is connected with the conveying drive assembly;

[0086] In this embodiment, the helix angle of the auger helical blade 213 is 10°; the pitch of the auger helical blade 213 is 60 mm; the diameter of the auger helical blade 213 is 150 mm; the diameter of the screw shaft 212 is 100 mm.

[0087]The above is the optimal method for the size of the screw conveyor components, but the helix angle of the auger screw blade can also choose other sizes in the range of 8°~15°; the pitch of ...

Embodiment 3

[0099] see figure 1 , figure 2 and Figure 13 , On the basis of Example 2, the tea brick pressing mechanism 3 includes a pre-press 305, a final press 306, a circulation platform 301, a pressing mold 304, a circulation power assembly and a demoulding mechanism 5; the pre-press 305 and the final press 306 All are placed on the top of the frame body 4; the pressing mold 304 is placed on the circulation platform 301 and is located below the pre-press 305 and the final press 306; the demoulding mechanism 5 is located below the circulation platform 301, and the demoulding mechanism 5 passes through the circulation platform 301 is connected with the pressing mold 304; the circulation platform 301 is connected; the circulation power assembly is placed under the circulation platform 301 and connected with the circulation platform 301, driving the pressing mold 304 on the circulation platform 301 to move, the circulation power assembly is connected with the electric control box 401, a...

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PUM

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Abstract

The invention relates to an intelligent vertical-compressing brick tea making machine. The intelligent vertical-compressing brick tea making machine comprises a frame body, a tea leaf steaming mechanism, a tea leaf conveying mechanism and a brick tea compressing mechanism, wherein the tea leaf steaming mechanism, the tea leaf conveying mechanism and the brick tea compressing mechanism are arrangedon the frame body; a loose tea inlet and a brick tea outlet are arranged on the frame body; the loose tea inlet is in run-through with the tea leaf steaming mechanism, and the tea leaf conveying mechanism communicates with the brick tea compressing mechanism; the brick tea outlet is in run-through with the brick tea compressing mechanism; a steam generating mechanism is further arranged on the frame body; and the steam generating mechanism is connected with the tea leaf steaming mechanism and the tea leaf conveying mechanism separately. The intelligent vertical-compressing brick tea making machine is intelligent, efficient and safe and is high in degree of automation, good in tea leaf quality and more convenient in cleaning; blanking is accurate, tea leaf accumulation does not occur, heatcompensation is present, and heat loss is low; and cartons are free of shrinking, demolding is easy, brick tea is not damaged, and the brick tea is regular and molded after demolded expansion.

Description

technical field [0001] The invention belongs to the technical field of tea production equipment, in particular to an intelligent vertical tea brick pressing machine. Background technique [0002] Brick tea, also known as autoclaved tea, refers to tea leaves that look like bricks. It is also a representative type of pressed tea. Depending on the raw materials and production process, it can be divided into green brick tea, rice brick tea, black brick tea, flower brick tea, Fu brick tea, Kang brick tea, etc. The general brick tea is autoclaved. With the development of tea making technology, the production of Fuzhuan tea is completed by mechanical equipment. However, the existing tea steaming device has a single function and can only complete the tea steaming process. In actual production, the work efficiency is low. On the tea steaming platform, it is in contact with the steam outlet at the bottom, so that the condensed water in the device is easy to drip onto the tea leaves, ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23F3/06A23P30/20A23P30/10B65G33/14B65G33/26B65G33/24
CPCA23F3/06A23P30/10A23P30/20B65G33/14B65G33/24B65G33/26
Inventor 胡歆徐振华
Owner 陕西止茶智能装备有限公司
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