Automatic intelligent unmanned production line for CRTSI type double-block sleepers

Abstract

The invention belongs to the technical field of automatic prefabrication of double-block sleepers, and particularly relates to an automatic intelligent unmanned production line for CRTSI type double-block sleepers. A mold unstacking and demolding system, a mold residue cleaning system, a demolding agent spraying system, an embedded sleeve and spiral rib mounting system, a steel bar manufacturing and mounting system, a concrete precise distribution system, a mold hoisting and stacking system and an intelligent maintenance system are sequentially connected to form a closed loop, the mold unstacking and demolding system is further sequentially connected with a double-block sleeper cleaning and cover buckling system, a double-block sleeper stacking system and a double-block sleeper intelligenttemporary storage system, and all the systems are connected through an automatic material conveying system. The automatic intelligent unmanned production line is convenient to mount and arrange, highin turnover utilization rate and good in use effect, personnel injuries and potential safety hazard factors can be effectively avoided while the sleeper production efficiency is improved and the construction cost is reduced, the defects of a double-block sleeper mechanical and manual operation mode are eliminated, pollution is reduced, and the purposes of energy conservation and emission reduction are achieved.

Description

technical field [0001] The invention belongs to the technical field of automatic prefabrication of double-block sleepers, in particular to a CRTSⅠ type double-block sleeper automatic intelligent unmanned production line. Background technique [0002] At present, the double-block sleeper prefabrication production line adopts a combination of mechanical and pure manual operations for prefabrication tasks. In order to ensure that the prefabrication of double-block sleepers is automated, intelligent, and unmanned, each process and step of double-block sleepers adopts manual + mechanical operations. Requirements, high labor intensity, difficult quality control, large environmental pollution, large safety hazards, unsmooth production line operation, inaccurate data collection and other issues, thus affecting the appearance quality of the finished double-block sleeper and the overall construction progress. In summary, due to the damage caused by manual + mechanical operation; on t...

AI Technical Summary

Problems solved by technology

In order to ensure that the prefabrication of double-block sleepers is automated, intelligent, and unmanned, each process and step of double-block sleepers adopts manual + mechanical operations. Requirements, high labor intensity, difficult quality control, large environmental pollution, large safety hazards, unsmooth production line operation, inaccurate data collection and other issues, which affect the appearance quality of the finished double-block sleeper and the overall construction progress

In summary, due to the damage caused by manual + mechanical operation; on the other hand, practical problems such as product quality and construction progress lag

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