Tire vulcanization energy-saving and detection device and using method thereof

Abstract

The invention discloses a tire vulcanization energy-saving and detection device and a using method thereof. The tire vulcanization energy-saving and detection device comprises a vulcanization mechanism, a detection device and an alarm mechanism; the vulcanization mechanism is internally provided with the detection device, and the detection device is connected with the alarm mechanism; high-temperature gas used in the vulcanization process of a tire enters a vulcanization capsule from a hot gas inlet pipe; if the vulcanization capsule leaks in the production process, leaked gas overflows from acapsule hole; changing of the temperature and the gas flow in the vulcanization process is monitored by arranging the detection device and the alarm mechanism, according to the temperature differenceand the gas flow difference, whether the vulcanization capsule leaks or not is judged in time, timely alarming is performed, accordingly, quick and effective measures can be taken to avoid rejected products, energy wasting is reduced, and customer complaint about the tire quality is avoided; and the sufficient alarming prompt is given to staff of the enterprise by arranging the alarm mechanism, it is ensured that the staff handle the vulcanization capsule leaking problem, energy losses are decreased, resources are saved, energy saving and environmental protection are achieved, and losses aredecreased for the enterprise.

Description

technical field [0001] The invention relates to the technical field of tire manufacturing, in particular to a tire vulcanization energy-saving and detection device and a use method thereof. Background technique [0002] In the tire manufacturing industry, most enterprises suffer from high scrap rate, which leads to high tire cost and no competitive advantage. In addition, the increased scrap rate will lead to a corresponding increase in missed inspection rate, and customer complaints will increase. At the same time, there are also hidden dangers. The risk of product recall brings heavy losses to the enterprise. [0003] According to the statistics of waste products in tire companies, the waste caused by the leakage of the curing bladder occupies a large weight. Once the curing bladder is leaked, it is difficult for the curing operator to find it in the first place, because one operator needs to operate multiple curing machines. , capsule leaks will cause symptoms such as ai...

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Problems solved by technology

[0002] In the tire manufacturing industry, most enterprises suffer from high scrap rate, which leads to high tire cost and no competitive advantage. In addition, the increased scrap rate will lead to a corresponding increase in missed inspection rate, and customer complaints will increase. At the same time, there are also hidden dangers. The risk of product recall will bring heavy losses to the enterprise

[0003] According to the statistics of waste products in tire companies, the waste caused by the leakage of the curing bladder occupies a large weight. Once the curing bladder is leaked, it is difficult for the curing operator to find it in the first place, because one operator needs to operate multiple curing machines. , capsule leaks will cause symptoms such as air pockets, air bubbles, undersulfurization, and delamination in the tire. It takes a long time to reach the visual inspection area, so there will be batches of defective tires caused by bladder leakage. At present, domestic tire companies do not have technical methods to detect the occurrence of bladder leakage. They can only pass visual inspection. It is difficult to pick out the defective tires caused by bladder leaks, and even some defective tires are difficult to pick out by visual inspection. A series of problems appeared, which brought many burdens to the enterprise, and at the same time, it was not conducive to the realization of energy-saving production

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