One-stop production process of wood-rod pencil

Abstract

The invention discloses a one-stop production process of a wood-rod pencil. The one-stop production process comprises the following steps of (A) carrying out grooving treatment on a wood board to prepare a groove plate; bonding the groove plate with glue and a lead core to prepare a rubber plate; carrying out beam clamping treatment on the rubber plate, and then carrying out planing and rod processing to prepare a white rod; carrying out rod selecting treatment on the white rod, and selecting a grade; coating the white rod with a paint and a rubber ring to prepare a paint rod; (B) the paint rod is subjected to sharpening processing; the sharpened paint rod is subjected to printing treatment, and a finished pencil is manufactured; the finished pencil is packaged into a box to be processed;and (C) the middle step is simplified, the whole production process can be completed only by one workshop, and a semi-finished warehouse and a warehouse manager are not needed. Loss and loss caused bythe fact that advanced first-out and first-out are not carried out can be avoided, and the requirements of multiple varieties, small-batch and short-time periods of customers can be met.

Description

technical field [0001] The invention relates to a production process, in particular to a one-stop production process of a wooden pencil. Background technique [0002] At present, the traditional production mode of wooden pencils is to set up workshops according to the process, one workshop per process, such as figure 1 As shown, the production process is: white rod (before painting) production workshop → white rod semi-finished product warehouse → paint rod production workshop → paint rod semi-finished product warehouse → pencil post-process (surface decoration) processing workshop, that is, the finished product workshop. This kind of production process has the following disadvantages: [0003] (1) As a typical push-type production mode (the production mode of most manufacturing companies in most manufacturing industries in the world), first of all, it is set up as an independent workshop according to the process, and each workshop must be accompanied by a semi-finished pro...

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Problems solved by technology

[0004] (2) Semi-finished product warehouses and warehouse managers are required. Assuming a pencil factory with an annual output of 1 billion (medium scale), at least two 1,000-square-meter warehouses are required to store semi-finished products, and at least 16 logistics employees (4 people) are required / shift / warehouse) is used for warehousing, sending materials, accounting, inventory, management and other work. Assuming that the average annual salary cost of one employee is 60,000 yuan, the total annual salary cost of 16 employees is nearly 1 million yuan;

[0006] (4) A large amount of loss and loss is generated. It is difficult for a semi-finished product warehouse in a traditional industry to do a good job in first-in first-out. Assuming that the product quality problems are caused by failure to do a good job in first-in first-out, it is scrapped, assuming that the annual scrapping rate is only 1% (extremely high) Ideal state), the amount of scrap will reach 100,000 yuan, if there is a change in product implementation standards, it will be scrapped or downgraded in batches, and the loss cannot be estimated;

[0007] (5) Unable to cope with small batches, multiple varieties and short delivery times. With the changes in the global market, customers' orders have become more varieties, smaller quantities and shorter delivery times. The traditional mode of production cannot cope with short, flat and fast demand.

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