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Dry granular decorative ceramic brick with strong three-dimensional effect and manufacturing method thereof

A manufacturing method and technology for ceramic tiles, applied in the field of ceramic tiles, can solve the problems of costing manpower and material resources, reducing the amount of dry particles on the glazed surface of products, and low production efficiency.

Active Publication Date: 2019-06-04
JIANGXI HEMEI CERAMICS +3
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, there are still many defects in the current inkjet, sizing and dry granulation processes, which make the three-dimensional effect of the surface of ceramic tiles not obvious, and the production efficiency is low:
[0006] (2) Inkjet pattern, sizing and dry granule cloth are integrated. When the dry granule cloth is unloaded, a large amount of dust will be generated, which will affect the normal operation of the nozzle of the inkjet equipment, and even block or damage the nozzle, reducing the service life of the production equipment. ;
[0007] (3) When sucking away the dry particles that are not glued, currently there is a kiln used to suck away the dry particles. The fan inside the kiln rotates to form a negative pressure to suck away the dry particles that are not glued. However, these dry particles are easy to stick to the kiln wall and kiln roof. When the kiln is suitable for the production of other types of products, it will cause defects such as dirt, karst caves, and pinholes on the glazed surface of the product, and it will take manpower and material resources to remove the kiln wall. and kiln roof and dry pellets;
[0008] (4) When the body glued with dry grains is fired in the kiln, the glue has not yet volatilized and solidified completely, the glaze and the dry grains have not yet begun to melt and produce a melt, and the dry grains on the ground surface are absorbed by the kiln. The fan blows or sucks away, which greatly reduces the amount of dry particles on the glazed surface of the product, and even makes there are no dry particles on the glazed surface, so that the three-dimensional effect of the surface of the finished ceramic tile is not obvious. At the same time, the kiln will also produce dirt, which reduces the Improve the quality of finished ceramic tiles

Method used

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  • Dry granular decorative ceramic brick with strong three-dimensional effect and manufacturing method thereof
  • Dry granular decorative ceramic brick with strong three-dimensional effect and manufacturing method thereof
  • Dry granular decorative ceramic brick with strong three-dimensional effect and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0079] A method for manufacturing a dry grain decorative ceramic tile with a strong three-dimensional effect, comprising the following steps:

[0080] A. Bottom glaze decoration: Carry out bottom glaze decoration on the surface of the green body;

[0081] B, pattern decoration: control the temperature of the green body after the bottom glaze decoration in step A at 40°C, and then carry out pattern decoration on the bottom glaze surface of the green body;

[0082] C, drying: drying the green body after the pattern decoration in step B;

[0083] D, dry granule decoration: spread dry granule on the body surface after step C drying, carry out dry granule decoration;

[0084] E, spraying protective glaze: spraying protective glaze on the body surface after dry grain decoration in step D;

[0085] F. Firing: firing the body after spraying the protective glaze in step E to obtain a dry grain decorative ceramic tile with a three-dimensional effect.

[0086] Before the step A, the g...

Embodiment 2

[0097] A method for manufacturing a dry grain decorative ceramic tile with a strong three-dimensional effect, comprising the following steps:

[0098] A. Bottom glaze decoration: Carry out bottom glaze decoration on the surface of the green body;

[0099] B. Pattern decoration: control the temperature of the green body after the bottom glaze decoration in step A at 45°C, and then carry out pattern decoration on the bottom glaze surface of the green body;

[0100] C, drying: drying the green body after the pattern decoration in step B;

[0101] D, dry granule decoration: spread dry granule on the body surface after step C drying, carry out dry granule decoration;

[0102] E, spraying protective glaze: spraying protective glaze on the body surface after dry grain decoration in step D;

[0103] F. Firing: firing the body after spraying the protective glaze in step E to obtain a dry grain decorative ceramic tile with a three-dimensional effect.

[0104] Before the step A, the g...

Embodiment 3

[0114] A method for manufacturing a dry grain decorative ceramic tile with a strong three-dimensional effect, comprising the following steps:

[0115] A. Bottom glaze decoration: Carry out bottom glaze decoration on the surface of the green body;

[0116] B. Pattern decoration: control the temperature of the green body after the bottom glaze decoration in step A to 50°C, and then carry out pattern decoration on the bottom glaze surface of the green body;

[0117] C, drying: drying the green body after the pattern decoration in step B;

[0118] D, dry granule decoration: spread dry granule on the body surface after step C drying, carry out dry granule decoration;

[0119] E, spraying protective glaze: spraying protective glaze on the body surface after dry grain decoration in step D;

[0120] F. Firing: firing the green body after spraying the protective glaze in step E to obtain a dry grain decorative ceramic tile with a three-dimensional effect.

[0121] Before the step A,...

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Abstract

The invention relates to the technical field of ceramic bricks, in particular to a dry granular decorative ceramic brick with a strong three-dimensional effect and a manufacturing method thereof. Themanufacturing method comprises the following steps that A, ground coat decoration is carried out, specifically, the surface of a blank body is subjected to the ground coat decoration; B, pattern decoration is carried out, specifically, the temperature of the blank body is controlled within 40 DEG C-60 DEG C, and then the ground coat surface of the blank body is subjected to the pattern decoration;C, drying is carried out, specifically, the blank body after being subjected to the pattern decoration is dried; D, dry granular decoration is carried out, specifically, dry granules are spread on the surface of the dried blank body; E, protective glaze spray coating is carried out, specifically, the surface of the blank body after being subjected to dry granular decoration is subjected to the protective glaze spray coating; and F, firing is carried out, specifically, the blank body after being subjected to the protective glaze spray coating is fired. According to the manufacturing method ofthe dry granular decorative ceramic brick with the strong three-dimensional effect, the operation steps are simple, control is convenient, the production efficiency is high, and the production cost islow; according to the prepared ceramic brick products, the pattern is clear, the gradation is distinct, the glaze surface glossiness is low, the skid resistance effect is good, the dry granular senseis obvious, the three-dimensional effect is high, the color is abundant, the performance is stable, and the manufacturing method can be applied to industrialization mass production.

Description

technical field [0001] The invention relates to the technical field of ceramic tiles, in particular to a dry granular decorative ceramic tile with strong three-dimensional effect and a manufacturing method thereof. Background technique [0002] With the improvement of people's living standards, in the selection of decoration and decoration materials, the requirements for the quality and appearance of ceramic tiles have been significantly improved; at the same time, with the development of society and the advancement of science and technology, the application of ceramic inkjet technology in the field of ceramics Increasing, making the surface effect of ceramic tiles on the market more and more abundant. [0003] The current ceramic inkjet technology is to apply dry particles by combining glue and dry particles after inkjet, apply glue to the part where dry particles need to be applied, and then apply dry particles on the surface of the tiles, and The dry particles that are n...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B11/00B28B11/04B28B11/24C03C8/00C03C8/02C03C8/14E04F13/14
CPCC03C8/04C03C3/093C03C3/087E04F13/142C04B41/009C04B41/89C04B41/86C04B41/52B28B11/243B28B11/048B28B11/049B28B11/044C04B33/00C04B41/4578C04B41/5022C04B41/4545C04B2103/54B28B11/04C03C2209/00C04B41/0072C04B41/4543C04B41/522
Inventor 肖惠银王永强刘任松古战文班渊王瑞峰李清远刘建川林晓新
Owner JIANGXI HEMEI CERAMICS
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