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A kind of production method of extra-dark polyester interwoven fabric

A production method and polyester technology, which are applied in the production field of ultra-dark polyester interwoven fabrics, can solve the problems of increased energy consumption, low efficiency, and easy repetition.

Active Publication Date: 2020-03-31
ZIBO DARANFANG SILK GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 2. When dyeing polyester fiber, due to the large amount of dye used, problems such as tar staining, color staining, and excessive floating color are likely to occur. The current process solves these problems temporarily, and it is prone to repeated
[0005] 3. Polyester, cotton or viscose are dyed separately in two baths. When faced with whether the effect of post-treatment meets the requirements for entering the drying process, the current testing process can only be done according to the water absorption of the dryer (moisture content 75 -85%)-sample cutting-rolling to A-frame-testing index process, this kind of testing method generally takes 3-5 hours to produce results, not only inefficient, but also energy consumption due to the water absorption process increase, leading to an increase in production costs
[0006] 4. After the fabric is softened and pre-shrunk, the post-finishing process will easily lead to unqualified color fastness and shrinkage rate, resulting in fabrics that cannot be repaired, resulting in graded products or inventory

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] The selected fabric is polyester-cotton interwoven jacquard fabric, weave specification: 100D low elastic yarn*32S cotton 173*60 F=285cmo.w.f=6% dark red

[0035] 1) The width of the polyester / cotton interwoven grey fabric produced by the weaving factory is tested by batch pre-watering. Generally, the width of the fabric produced by the same loom will remain the same. The cylinders are allocated according to the number of the loom, and the same loom is produced. For those with more than 2 looms, the pre-loading width detection of batch strips shall be used to control the width difference of grey fabrics not to exceed 2cm;

[0036] 2) Check the grey fabric during the splicing process, and re-exchange the grey fabric with a width exceeding 2cm. If the cutting is uneven, it must be cut neatly, so that the joint must be straight, wrinkle-free, and weft-free;

[0037] 3) The jigger inspects the leader cloth before the cloth is applied to ensure that there is no weft skew, no...

Embodiment 2

[0049] The selected fabric is polyester-cotton interwoven jacquard fabric, weave specification: 100D low stretch yarn*32S cotton 173*60 F=285cmo.w.f=6% dark red

[0050] 1) For the polyester / cotton interwoven gray fabric produced by the weaving factory, the width of the batch is pre-launched. Generally, the width of the cloth produced by the same loom will be consistent. The cylinders are matched according to the number of the loom, and the same loom is produced. If there are more than 2 looms, the pre-launching width detection of batch strips is used to control the width difference of the gray cloth to no more than 2cm;

[0051] 2) Check the gray cloth during the jointing process, and replace the gray cloth with a width exceeding 2cm. If the cutting is not uniform, it must be cut neatly, so that the joint must be straight, wrinkle-free, and weft-free;

[0052] 3) The jigger checks the head cloth before loading the cloth to ensure that there is no weft skew, no defect, no drop...

Embodiment 3

[0064] The selected fabric is polyester-cotton interwoven jacquard fabric, weave specification: 100D low stretch yarn*32S cotton 173*60 F=285cmo.w.f=6% deep red

[0065] 1) For the polyester / cotton interwoven gray fabric produced by the weaving factory, the width of the batch is pre-launched. Generally, the width of the cloth produced by the same loom will be consistent. The cylinders are matched according to the number of the loom, and the same loom is produced. If there are more than 2 looms, the pre-launching width detection of batch strips is used to control the width difference of the gray cloth to no more than 2cm;

[0066] 2) Check the gray cloth during the jointing process, and replace the gray cloth with a width exceeding 2cm. If the cutting is not uniform, it must be cut neatly, so that the joint must be straight, wrinkle-free, and weft-free;

[0067] 3) The jigger checks the head cloth before loading the cloth to ensure that there is no weft skew, no defect, no drop...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention discloses a production method of an extra-dark polyester interwoven fabric, which belongs to the technical field of polyester production methods. It is characterized in that the process steps are: detection of polyester / cotton interwoven gray fabric, pretreatment and dyeing process, high temperature tentering of the semi-finished fabric, washing and dyeing of the semi-finished fabric after high temperature tentering on a jigger dyeing machine to obtain dyed fabric, and making a small sample Inspection of disposal methods: drying of dyed cloth, soft finishing by sizing machine, shaping and stretching, cutting samples to test washing fastness, soaping color fastness, rubbing color fastness, warp and weft shrinkage, and it will be completed after passing the test. The extra-dark polyester interwoven fabric prepared by the production method has stable width, high color fastness and small warp and weft shrinkage.

Description

technical field [0001] The invention relates to a production method of extra dark polyester interwoven fabric, which belongs to the technical field of polyester production methods. Background technique [0002] In the current process, there are many technical problems in the production of ultra-dark polyester interwoven fabrics, the most important ones are the following. [0003] 1. The width of the original grey fabric woven by multiple looms is inconsistent, and there is a gap of 2cm~5cm. After desizing and dyeing of the jigger, the width difference will increase to 3 cm ~ 10 cm, and dark and light edges, edge wrinkles and creases will appear. [0004] 2. When dyeing polyester fiber, due to the large amount of dye, it is easy to cause problems such as tar staining, color staining, and excessive floating color. The current process solves such problems temporarily and is prone to recurrence. [0005] 3. Polyester, cotton or viscose are dyed separately by two-bath method. W...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D03D15/00D06C3/00D06C7/02D06L1/14D06L4/13D06L4/12D06P5/02D03D15/217D03D15/283D03D15/54
CPCD03D15/00D06C3/00D06C7/02D06L1/14D06L4/12D06L4/13D06P5/02D10B2331/04D10B2201/02
Inventor 于兴建
Owner ZIBO DARANFANG SILK GRP
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