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Self-adaptive steel ball sorting device based on electric eddy current testing

A sorting device and self-adaptive technology, applied in the field of machinery, can solve the problems of being easily affected by subjective factors, low degree of equipment self-adaptation, and difficult to guarantee the quality of steel balls, so as to achieve a simple and reliable overall structure and low sorting costs. , the effect of reducing labor intensity

Inactive Publication Date: 2018-11-13
SHANDONG UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the traditional process, the sorting of steel balls needs to rely on the experience of workers to adjust the distance of the sorting rollers. Workers need special training and are easily affected by subjective factors. The quality of steel balls is difficult to guarantee and the degree of standardization is low.
The method of manually adjusting the distance between the sorting rollers makes the precision of steel ball sorting low, and the equipment needs repeated debugging, the sorting efficiency is low, and the degree of self-adaptation of the equipment is low

Method used

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  • Self-adaptive steel ball sorting device based on electric eddy current testing
  • Self-adaptive steel ball sorting device based on electric eddy current testing
  • Self-adaptive steel ball sorting device based on electric eddy current testing

Examples

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Embodiment 1

[0034] Embodiment 1 provides an adaptive sorting device for steel balls based on eddy current detection, which has a high degree of self-adaptation, accurate sorting, and high sorting efficiency.

[0035] The technical solution of the present invention will be described in detail below in conjunction with the accompanying drawings, so as to make it easier to understand and grasp.

[0036] Such as Figure 1 to Figure 7 As shown, an adaptive sorting device for steel balls based on eddy current detection, including a steel ball sorting unit, a fine-tuning unit for the gap between sorting rollers, a drive unit, an eddy current detection unit and a steel ball collection unit;

[0037] Steel ball sorting unit:

[0038] Including the left sorting roller 6 and the right sorting roller 61 that are arranged in parallel, the left sorting roller 6 and the right sorting roller 61 are all stepped, and the two ends of the left sorting roller 6 and the right sorting roller 61 are respectivel...

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PUM

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Abstract

The invention relates to a self-adaptive steel ball sorting device based on electric eddy current testing. A steel ball sorting unit comprises two sorting rollers which are parallel. The two storing rollers are both in the step type. The electric eddy current testing unit comprises two groups of electric eddy current sensor, a colpitts oscillator, a testing circuit and a MCU microprocessor, wherein the two groups of electric eddy current sensor, the colpitts oscillator, the testing circuit and the MCU microprocessor are electrically connected. The two groups of electric eddy current sensors are arranged at the two ends of the two sorting rollers in pairs. The axes of the electric eddy current sensors and the axes of the two sorting rollers are located on the same plane. The spherical errorof steel balls reaches 0.08 micron, and the sorting efficiency can reach 15000 balls per hour; and in this way, the sorting efficiency is higher, and the diameter error rate of the steel balls is more accurate.

Description

technical field [0001] The invention relates to a sorting device for steel balls, in particular to an adaptive sorting device for steel balls based on eddy current detection, which belongs to the field of machinery. Background technique [0002] The polished steel balls need to be sorted by size, and the steel balls of each type are classified to facilitate further testing. In the traditional process, the sorting of steel balls needs to rely on the experience of workers to adjust the distance of the sorting rollers. Workers need special training and are easily affected by subjective factors. The quality of steel balls is difficult to guarantee and the degree of standardization is low. The method of manually adjusting the distance between the sorting rollers makes the precision of steel ball sorting low, and the equipment needs repeated debugging, the sorting efficiency is low, and the degree of self-adaptation of the equipment is low. Contents of the invention [0003] Th...

Claims

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Application Information

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IPC IPC(8): B07B1/14B07B1/42
CPCB07B1/14B07B1/42
Inventor 谢凤芹马龙玉张传伟杜如栋张华宇
Owner SHANDONG UNIV OF SCI & TECH
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