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Intelligent stepless proportioning implementation method

A realization method and pulp mixing technology, applied in non-electric variable control, instrument, control/regulation system, etc., can solve the problems of easy forgery, high cost, unstable quality of manual pulp mixing, etc. The effect of mixing time

Active Publication Date: 2018-11-06
成都中大华瑞科技有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] One of the purposes of the intelligent stepless grouting realization method provided by the present invention is to solve the problems of unstable artificial grouting quality, long training time for technicians, high cost, and easy to falsify in the traditional grouting process, which damages the quality of grouting projects.

Method used

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  • Intelligent stepless proportioning implementation method

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Embodiment Construction

[0028] See figure 1 , the implementation method of intelligent stepless grouting in this embodiment. First, this grouting method is realized in the existing grouting circuit. The grouting circuit at least includes: the grouting barrel 1 is connected to the grouting pump sequentially by the pipeline 2 from the grouting outlet 1F below. 3. Slurry inlet flow sensor 5, grouting hole 6, orifice pressure sensor 7, lifting sensor 8, return slurry flow sensor 9, pressure regulating valve 10, density sensor return slurry density bucket 4, and finally connect the pulping from the upper entrance Bucket; forms an existing basic grout circulation loop for the flow of grout. The pulp 1s prepared from raw pulp 1o and clear water 1w in the pulping tank 1 is discharged to the grouting hole 6 through the pulping outlet 1F, and the remaining recirculation is returned to the pulping tank 1 by the return pulp density tank 4 .

[0029] The implementation method of intelligent stepless pulp mixing ...

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Abstract

The invention provides an intelligent stepless proportioning implementation method. High and low capacitance pressure sensors are installed in a pulping barrel in a grouting circuit, slurry and watersupply valves are installed on raw slurry and clear water inlet pipes, a micro controller is used to obtain a measured proportioning density and volume. A main control program for the real-time monitoring of a proportioning density is used, and with a program (time-based interval volumetric injection method), the obtainment of any volume of raw slurry or clear water with an allowable error range is achieved. The shortening of a water injection time process is also used to overcome the problem of the increase of a proportioning in a time slice method. The problems of unstable quality, a long time of technician training, high cost, easy falsification and the damage to project quality of traditional artificial proportioning are solved, tests prove that a measured slurry density is in a rangeof + / -0.03 g / cm3 of a set slurry density with the proportioning of the invention, setting parameters can be followed well, the method has strong anti-disturbance performance and can be well adapted toon-site proportioning requirements. Under the constraints of many factors of a proportioning and grouting system, the precise program control of the stepless proportioning is realized. The method canbe used in intelligent grouting engineering of hydropower stations.

Description

(1) Technical field: [0001] The invention provides a method for realizing intelligent stepless grouting, and relates to a computer programming control method for a grouting unit machine system. It is used for engineering measurement and quality control in hydropower station grouting engineering. It belongs to capacity and flow measurement (G01F). (two) background technology: [0002] The slurry mixing process is the process of reconfiguring the raw cement slurry with a density of 1.82g / cc and water into a cement slurry with a certain density. In the traditional pulp mixing process, the pulping station first sends the raw pulp with a concentration of 1.82g / cc to the storage tank of the grouting face, and then the on-site workers put a certain amount of raw pulp and a certain amount of raw pulp from the storage tank based on personal experience. Put a certain amount of clear water into the grout mixing tank to make grout that meets the density required for grouting. It can ...

Claims

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Application Information

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IPC IPC(8): G05D11/13
CPCG05D11/137
Inventor 樊启祥蒋小春黄灿新洪文浩陈文夫李果
Owner 成都中大华瑞科技有限公司
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