Intelligent pipelining technology for manufacturing woven hats by adopting ultrasonic fusing technique

Abstract

The invention discloses an intelligent pipelining technology for manufacturing woven hats by adopting the ultrasonic fusing technique. The intelligent pipelining technology comprises a piece cutting module, a cloth piece fusing module, a LOGO manufacturing module, a hat crown fusing module, a hat brow fusing module, a shaping fusing module and an accessory fusing module; the cloth piece fusing module, the hat crown fusing module, the hat brow fusing module, the shaping fusing module and the accessory fusing module are all completed by adopting a full-automatic ultrasonic fusing machine, clothpieces and tools are transported among the modules by adopting a full-automatic assembly line, the technologies conducted by the modules are all monitored by an intelligent monitoring center through PLC (programmable logic controller), through precise technological parameter modeling, intelligent simulation is conducted before the assembly technology works, and then practical production is conducted after everything is confirmed to be correct. By conducting modeling and pre-simulation on the whole assembly technology, and then conducting practical production, the accuracy and precision of thewhole production technology of the woven hats is guaranteed, the automation and the intelligent degree are high, the defective goods rate is lowered, and the production efficiency is improved.

Description

technical field [0001] The invention relates to a production process of a woven cap with wireless sewing, in particular to an intelligent flow process for making a woven cap by adopting an ultrasonic fusion technology. Background technique [0002] The current production of hats is all stitched by sewing machine thread. When the process, technology, and main and auxiliary materials have not changed, it is a very difficult challenge to produce hats in an automated and intelligent way. The traditional processing and manufacturing industry cannot meet the diverse needs. customized market demand. [0003] In the processing and manufacturing process of the garment industry in recent years, a technology has emerged to replace needle and thread sewing—the multi-piece fusion and bonding process without needle and thread, such as ultrasonic fusion or glue bonding technology, but the current cloth loading and unloading and Multi-piece welding and bonding operations are still performe...

AI Technical Summary

Problems solved by technology

[0005] In order to overcome the defects of low production efficiency and inability to realize automation and intelligence in the prior art woven caps, the present invention provides an intelligent flow process for making woven caps using ultrasonic fusion technology, and divides the production process of woven caps into multiple The processing of each module is processed by a fully automatic ultrasonic fusion machine, and the modules are connected through a fully automatic assembly line. Each module and the fully automatic assembly line are controlled by an intelligent monitoring center through a PLC and a communication interface to form a production shuttle. Fully automated and intelligent production line technology for knitted hats

Images