Automatic aligning control method with wearing compensation

A control method, automatic centering technology, applied to electric controllers, controllers with specific characteristics, using sonic/ultrasonic/infrasonic waves to analyze solids and other directions, which can solve the problem of reduced ultrasonic incident area, incomplete structured light, lack of data, etc. problem, to achieve the effect of good stability and reliability, good comprehensive effect and optimization effect

Active Publication Date: 2018-08-17
ZHUZHOU TIMES ELECTRONICS TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0012] (2) The rail head inside the rail has serious wear;
[0013] (3) Changes in the relationship between the wheel and the rail lead to a decrease in the ultrasonic incidence area of ​​the contact part between the probe wheel and the tread
[0019] However, the above two articles both measure the wear of the rail head through the structured light visual measurement system. The theoretical basis is the provisions of the "Railway Line Maintenance Rules": the vertical wear Wv of the rail is at 1 / 3 of the width of the top surface of the rail ( Measured from the standard action side), the side wear Wh is measured at 16m below the top of the rail, and the total wear value This measurement method is mainly applicable when the measured rail and the measurement system are in a static state, and the structured light can completely reflect the contour, so that it is possible to obtain the required measurement point parameters
In short, the above two articles are all about how to measure wear according to the standard regulations, but when the vehicle is moving, the track profile of the structured light is often incomplete, and the required data of the two positions may not be available.

Method used

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  • Automatic aligning control method with wearing compensation
  • Automatic aligning control method with wearing compensation
  • Automatic aligning control method with wearing compensation

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0062] The technical solution of this embodiment is to analyze the contact situation between (ultrasonic) probe wheel 1 and rail 3, and to study the influence of rail head wear on ultrasonic incident, thereby proposing a method of using the rail head wear value to automatically control the centering reference. Compensation control method, so as to reduce the loss of bottom wave and improve the detection effect of flaw detection.

[0063] as attached Figure 11 As shown, an embodiment of an automatic centering control method with wear compensation specifically includes the following steps:

[0064] S10) Obtain the rail profile data of the inner side of the rail 3, and the actual position of the probe wheel 1;

[0065] S20) Calculate the rail head wear amount of the rail 3 according to the rail profile data inside the rail 3, calculate the wear compensation amount through the wear amount, and compensate the centering reference value in at least three gears according to the wear...

Embodiment 2

[0086] As described in Embodiment 1, when S adopts the third gear for compensation, wear compensation can be realized to a certain extent to achieve the purpose of the present invention. In this case, mild wear can be canceled on the basis of fourth gear compensation in this embodiment Compensation, but this will lead to a delay in the intervention time of the wear compensation mechanism, which may cause some mild wave loss. However, when S adopts the fourth gear or above, due to the increase of the compensation threshold, it may lead to frequent changes of the reference, which may have a certain degree of influence on the stability of the control. Therefore, in actual situations, the compensation effect is the best when S adopts the fourth gear, which combines high precision, high speed, high stability and reliability of wear compensation.

[0087] The technical solution of this embodiment will be introduced below by taking the fourth gear compensation with the best comprehen...

Embodiment 3

[0099] Regarding the calculation of rail head wear, Embodiment 1 and Embodiment 2 adopt the area calculation method, which is a method suitable for graphical rail profile calculation. Other calculation methods can also be implemented, such as calculating the slope of the profile line of the rail head in this embodiment.

[0100] as attached Figure 9 As shown, on the basis of Embodiment 1, in step S20), the rail head wear amount of the rail 3 is determined by calculating the slope k of the actual profile line C1 inside the rail head of the rail 3 . According to the rail head slope method, if the centering reference set on the non-wearing rail 3 is n 0 (unit: mm), then the centering reference is set to n when there is wear 0 -m, where the value of m (unit: mm) is determined according to the range of k. In order to maintain the stability of the control, the range of k is set to the third gear and above.

[0101] In step S20), when the range of k is set to the third gear, the ...

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Abstract

The invention discloses an automatic aligning control method with wearing compensation. The method comprises the following steps of S10), acquiring inside contour data of a steel rail, and actual position of a detecting wheel; S20), calculating a rail head wearing amount of a steel rail according to inside contour data of the steel rail, calculating a wearing compensation amount through the wearing amount, and compensating an aligning reference value according to the wearing compensation amount; and S30), performing PID controlling according to the compensated aligning reference value and theactual position of the detecting wheel, and outputting an aligning control value. The automatic aligning control method can settle a technical problem of severe frequency loss on the steel rail with severe rail head wearing on the condition of normal aligning device control offset.

Description

technical field [0001] The invention relates to the field of railway engineering, in particular to an automatic centering control method with wear compensation applied to the automatic centering control of a detection wheel of a rail flaw detection vehicle. Background technique [0002] At present, the automatic centering system officially used on the 80km / h rail flaw detection vehicle in China is imported from Sperry Company of the United States, which is expensive, and the spare parts are also expensive. The centering control algorithm is the core technology that is not transferred and is available for inquiry. There are very few literatures on the centering control algorithm for the rail status of domestic lines. Ultrasonic rail flaw detection is currently recognized worldwide as one of the most effective and important means for early detection of internal rail damage, reducing the risk of rail breakage, and improving train operation safety. The automatic centering contr...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B11/42G01N29/04
CPCG01N29/04G05B11/42
Inventor 王文星李红梁谭勇夏浪高彪黄梦莹
Owner ZHUZHOU TIMES ELECTRONICS TECH CO LTD
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