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PU solid bicycle tire containing ETPU foaming particles and manufacturing method of PU solid bicycle tire

A technology of foamed particles and a manufacturing method, which is applied to bicycle tires, tire parts, tires, etc., can solve the problems of poor riding comfort, high manufacturing cost, insufficient elasticity, etc. Comfort, weight savings

Active Publication Date: 2017-12-08
SHANGHAI WINNER ENG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Single-density solid polyurethane tires made purely from polyurethane microcellular elastomers according to the above-mentioned rapid aging and demoulding process have problems such as heavy weight, insufficient elasticity (low elasticity), and poor riding comfort.
At present, the various methods newly developed to improve the elasticity of tires generally have problems such as difficult processing and high manufacturing costs.

Method used

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  • PU solid bicycle tire containing ETPU foaming particles and manufacturing method of PU solid bicycle tire

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] A kind of manufacture method of the PU solid bicycle tire containing ETPU foamed granule of the present invention is as follows: add the ETPU foamed granule of certain volume ratio in advance in the mold of producing PU solid bicycle tire, namely: use existing production PU solid bicycle tire The production equipment (comprising centrifuge and mould) is produced, and in the mold of producing PU solid bicycle tire, adding volume is the ETPU expanded particle of 20% of mould's total volume; Produce the raw material of PU solid bicycle tire (being synthetic microfoaming PU raw material), through the pouring machine, relying on the centrifugal force of the mold to pour into the mold; during centrifugal casting, control the rotation speed of the centrifugal mold (including the centrifuge and the mold) at 1000r / min; The ETPU foamed particles gather to the inner ring of the tire (i.e. most of the ETPU foamed particles gather in the inner ring of the tire); thus the PU solid bic...

Embodiment 2

[0034] A kind of manufacture method of the PU solid bicycle tire containing ETPU foamed granule of the present invention is as follows: add the ETPU foamed granule of certain volume ratio in advance in the mold of producing PU solid bicycle tire, namely: use existing production PU solid bicycle tire The production equipment (comprising centrifuge and mould) is produced, and in the mold of producing PU solid bicycle tire, adding volume is the ETPU expanded particle of 15% of mould's total volume; Produce the raw material of PU solid bicycle tire (being synthetic microfoam PU raw material), through the pouring machine, relying on the centrifugal force of the mold to pour into the mold; during centrifugal casting, control the rotation speed of the centrifugal mold (including the centrifuge and the mold) at 850r / min; The ETPU foamed particles gather to the inner ring of the tire (i.e. most of the ETPU foamed particles gather in the inner ring of the tire); thus the PU solid bicycle...

Embodiment 3

[0041] A kind of manufacture method of the PU solid bicycle tire containing ETPU foamed granule of the present invention is as follows: add the ETPU foamed granule of certain volume ratio in advance in the mold of producing PU solid bicycle tire, namely: use existing production PU solid bicycle tire The production equipment (comprising centrifuge and mould) is produced, and in the mold of producing PU solid bicycle tire, adding volume is the ETPU foaming particle of 18% of mould's total volume; Produce the raw material of PU solid bicycle tire (being synthetic microfoam PU raw material), through the pouring machine, relying on the centrifugal force of the mold to pour into the mold; during centrifugal pouring, control the rotational speed (that is, the speed) of the centrifugal mold (including the centrifuge and the mold) at 900r / min; during pouring, under the action of centrifugal force, The ETPU foamed particles with lower density gather to the inner ring of the tire (that is...

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Abstract

The invention discloses a PU solid bicycle tire containing ETPU foaming particles and a manufacturing method of the PU solid bicycle tire. The manufacturing method comprises the following steps: using existing production equipment for producing the PU solid bicycle tire for production, and adding the ETPU foaming particles into a mold in advance, wherein the volume of the ETPU foaming particles is 15% to 20% of the total volume of the mold; pouring raw materials for synthesizing PU into the mold through a casting machine; during centrifugal pouring, controlling the rotating speed of a centrifugal mold to be 850 to 1000 r / min; and during pouring, under the effect of centrifugal force, gathering the ETPU foaming particles with relatively small density towards the inner ring part of the tire, wherein relatively few ETPU foaming particles are arranged at the outer ring part of the tire, and micro foaming PU is mainly arranged at the outer ring part of the tire. The PU solid bicycle tire has the advantages that the elasticity and riding comfort level are greatly improved, and the elasticity is increased by 20% to 30%; the weight of the solid bicycle tire is reduced, and the weight of each tire is reduced by about 1 kg; and existing production equipment for polyurethane solid bicycle tires can be used for processing, so that the cost is not obviously increased.

Description

technical field [0001] The invention belongs to the technical field of manufacturing PU solid tires, and relates to a PU solid bicycle tire containing ETPU foam particles and a manufacturing method thereof. Background technique [0002] Bicycles, also known as bicycles, include ordinary pedal bicycles, electric bicycles, and tricycles. It is a green and environmentally friendly means of transportation. Bicycle tires require excellent toughness and explosion-proof wear resistance. What people develop the earliest, what still widely used until today is the rubber pneumatic tire, but a fatal weakness of the rubber pneumatic inner tube is exactly to be easy to blow out in summer. People have developed a kind of polyurethane solid tire made of polyurethane (PU) microcellular elastomer afterwards. [0003] Polyurethane microcellular elastomer (that is, foamed polyurethane) is a material that combines the good mechanical properties of elastomers and the comfort of foam. It has ex...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C41/04B29C41/20B60C7/10B29K75/00B29L30/00
CPCB29C41/003B29C41/04B29C41/20B60C7/10B29K2075/00B29L2030/006B60C2200/12B60C7/1015
Inventor 杨晓军
Owner SHANGHAI WINNER ENG
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