Active pay-off tension control device and wire winding method thereof

Abstract

The invention provides an active pay-off tension control device and a winding method thereof. Including: bottom plate, ceramic eye mounting plate, synchronous belt and synchronous pulley, floating roller and fixed roller, two guide wheels, countersunk screws, nuts, moving plate, slider, linear guide rail, fixed plate, damper and its housing , and the speed motor. The guide wheel, fixed roller and synchronous pulley are fixed on the bottom plate by nuts, the ceramic eye plate and linear guide rail are fixed on the bottom plate by countersunk head screws, the slider is stuck on the linear guide rail groove, and the moving plate and slider are connected by countersunk head screws , Connect the fixed plate and the moving plate through countersunk screws and nuts, the fixed and moving plates clamp the timing belt, and fix the floating roller on the moving plate through nuts. The beneficial result of the invention is that the tension feedback device has a novel structure, is easy to implement, and is simple to assemble, can effectively control the tension of the wire during the winding and unwinding process, and improve production efficiency. The winding method of the active pay-off tension control device applied in the present invention is convenient to implement and the tension is precisely controlled.

Description

technical field [0001] The invention relates to the field of tension control, in particular to an active pay-off tension control device and a winding method thereof. Background technique [0002] At present, with the rapid development of my country's economy, the demand for wire and cable in various industries is increasing day by day. However, in the production process of wire and cable, there is a common problem of inaccurate tension control. And the tension control often achieves the purpose of adjusting the tightness of the wire by manually adjusting the motor, which is not only labor-intensive, but also low in efficiency. Therefore, it is of great significance to design a tension feedback device with perfect protection performance and reasonable technical requirements to accelerate my country's economic construction. [0003] Tension control is an important part of the pay-off system. During the pay-off process, if the tension is too high, the wire will be stretched ...

AI Technical Summary

Problems solved by technology

During the pay-off process, if the tension is too high, the wire will be stretched and deformed or even broken, causing the entire production process to be interrupted and affecting production efficiency; if the tension is too small, it will cause the wire to loop back, causing low-frequency vibration of the wire, resulting in improper winding. Uniformity, which affects the quality and production efficiency of the wire

Due to the change of tension, the line speed of the wire will fluctuate, and the degree of tightness of the wire on the wire drum will also change accordingly, resulting in substandard product quality and increased defective rate

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