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Judging method for rebar slipping breaking on high-speed wire

A high-speed wire rod and steel bar technology, applied in the direction of rolling mill control devices, metal rolling, manufacturing tools, etc., can solve the problems of time-consuming and labor-consuming, long production failure processing time, etc., to reduce the time for processing steel bars, reduce incoming materials, Convenient and precise control of the effect

Active Publication Date: 2016-11-09
JIANGSU YONGGANG GROUP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Aiming at the problem that steel bars cannot enter the high-speed rolling mill when rolling large-size wire rods, resulting in long production fault processing time, time-consuming and labor-intensive problems, the purpose of the present invention is to provide a high-speed wire rod with high judgment accuracy and reduce fault processing time. Judgment method for steel bar slipping and breaking

Method used

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  • Judging method for rebar slipping breaking on high-speed wire
  • Judging method for rebar slipping breaking on high-speed wire

Examples

Experimental program
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Effect test

Embodiment 1

[0023] Embodiment 1: as figure 1 Shown is a judging system for slipping and breaking of steel bars on high-speed wire rods. The judging system is installed on the production line of the high-speed wire rod workshop. , reducing and sizing unit, three sets of water tanks, intelligent pinch rollers and laying heads are connected in sequence. The judgment system is composed of a hot metal detector HMD and a PLC control system. The hot metal detector includes five One group of HMD detectors, the first HMD detector is installed between the first group of water tanks and the finishing rolling group, the second HMD detector is installed between the finishing rolling group and the second group of water tanks, and the third HMD detector is installed between the second group of water tanks and Between the reducing and sizing units, the No. 4 detector is installed between the reducing and sizing unit and the three sets of water tanks, and the No. 5 detector is installed between the three ...

Embodiment 2

[0024] Embodiment 2: as figure 1 As shown, the five groups of HMD detectors of the present invention and each equipment on the production line are all connected to the PLC control system via lines, and the PLC control system is AC800PECPLC system. The scanning period of the AC800PECPLC system described in the present invention is 1 ms; the scanning period is short, which facilitates the precise control of the overall production line.

Embodiment 3

[0025] Embodiment 3: as figure 2 As shown, a method for judging that the steel bar slips and breaks on a high-speed wire rod according to the present invention, the judging method includes the following steps:

[0026] 1) The production line of the high-speed wire rod workshop starts production, and the steel bar specifications are judged by the No. 1 HMD detector, the No. 2 HMD detector and the finishing rolling unit.

[0027] 2) The specification of the steel bar is not less than Φ18, and the rolling line passes steel normally; the specification of the steel bar judged in step 2) of the present invention is Φ18~Φ26, when the specification of the steel bar reaches Φ18, it is judged that the steel bar is a large-sized steel bar, and the present invention is started control program in the system.

[0028] If the steel bar specification is less than Φ18, the PLC control system controls and closes the steps 3) and 4) and proceeds to normal production according to step 5); the s...

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Abstract

The invention provides a judging method for rebar slipping breaking on a high-speed wire. In a steel rolling control system of a steel rolling wire workshop, through a high-speed computation PLC, tracking is conducted according to a signal of a hot metal detector of steel rolling before a steel rolling reducing sizing mill works. After two seconds of delaying, whether the torque of reducing sizing is larger than 10% is judged, if yes, the condition that a rolling mill conducts occluding steel normally is showed; and if the torque of reducing sizing is lower than 10%, the condition that the rolling mill does not conduct occluding steel normally is showed, thus slipping steel heaping is judged, a steel heaping breaking procedure is started, an upstream flying shear is controlled to conduct breaking, failure treatment is conducted in advance, and rebars in the rolling mill are reduced. The judging method is high in judging accuracy rate, and failure treatment time is reduced by 50% or above.

Description

technical field [0001] The invention relates to the technical field of production control in steel rolling and wire rod workshops, in particular to a method for judging the slipping and breaking of steel bars on high-speed wire rods. Background technique [0002] There are more and more varieties in the rolling steel wire rod workshop, and the large size of the rolling is also getting bigger and bigger. At present, the maximum size of the advanced high-speed wire rod workshop can be rolled to Φ26, but when rolling large sizes, there is a kind of common The problem is that on the reducing and sizing rolling mill rolled in the high-speed area, due to the low temperature of the head, it cannot be bitten into the rolling mill normally, resulting in piled steel, and the normal fishing line proximity switch detection cannot detect the fault normally. , At the same time, due to the large size of wire rod and steel bar, it is more difficult to handle, it consumes more time and manpo...

Claims

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Application Information

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IPC IPC(8): B21B1/16B21B38/00B21B37/00B21B28/00B21B15/00
CPCB21B1/16B21B15/0007B21B28/00B21B37/00B21B38/00
Inventor 陈东冯秀海陈宇
Owner JIANGSU YONGGANG GROUP CO LTD
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