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Metallic-bond complicated-surface diamond saw blade and 3D printing and making process thereof

A diamond saw blade and metal bond technology, applied in the field of mechanical processing, can solve the problems of low production efficiency, restricting high-volume production and processing of diamond saw blades, difficult to manufacture structural segments and the like

Inactive Publication Date: 2016-05-11
CENT SOUTH UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The conventional method of making metal-bonded diamond saw blades uses a mold to make the whole process, and it is difficult to manufacture complex structural nodes, especially the complex grid-shaped nodes mentioned in the present invention; in the process of traditional mold charging and sintering, there is no Using advanced manufacturing technology, relying on manual operation, the accuracy is very limited; the labor intensity is high, it is easy to cause material waste, and the production efficiency is low, which limits the high-quality and high-volume production and processing of diamond saw blades, and also hinders the development of cutting processing technology.

Method used

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  • Metallic-bond complicated-surface diamond saw blade and 3D printing and making process thereof
  • Metallic-bond complicated-surface diamond saw blade and 3D printing and making process thereof
  • Metallic-bond complicated-surface diamond saw blade and 3D printing and making process thereof

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Embodiment 1

[0019] like figure 1 , figure 2 and image 3 As shown, the diamond saw blade with a complex profile of metal bond consists of three parts: the grid-like node working layer 1, the node welding layer 2 and the saw blade matrix 3, and the grid-like node working layer is composed of the entity 4 and the blank body 5 Distributed along the radial and circumferential directions, the thickness of the solid body along the radial direction is 0.5mm, and the thickness of the blank body is 0.05mm; the thickness of the solid body along the circumferential direction is 0.05mm, and the thickness of the blank body is 0.05mm; the grid-shaped nodular working layer In the direction of inner and outer diameters, the solid thickness is 0.2mm wider than the middle solid thickness; in the direction of both ends of the grid-like node working layer, the solid thickness is 0.2mm wider than the middle solid thickness; the grid-like node working layer is welded to the node The layer and the saw blade ...

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Abstract

The invention relates to a metallic-bond complicated-surface diamond saw blade and a 3D printing and making process thereof. According to the invention, a latticed segment working layer is formed by distribution of solid bodies and blank bodies along radial and circumferential directions, and the latticed segment working layer, a segment welding layer and a saw blade base body jointly form a saw blade whole body. In the segment welding layer, the latticed segment working layer is printed in a 3D manner by adopting a laser sintering process. According to the invention, in work, due to existence of gaps, chippings produced in grinding can be effectively removed, so that an effect of cleaning a grinding surface can be achieved; and the saw blade is prevented from carrying out secondary grinding on the chippings, so that the working efficiency is improved. Meanwhile, heat produced in grinding can be quickly dissipated through the gaps, so that failure of a working surface caused by high temperature is avoided, and the service life of the saw blade is prolonged. By adopting a 3D printing manner, printing can be performed just by setting parameters on a computer, thus ensuring precision and dimension requirements and improving production efficiency.

Description

technical field [0001] The invention mainly belongs to the field of mechanical processing, utilizes 3D printing technology, and particularly relates to a diamond saw blade with a complex profile of a metal bond and its 3D printing manufacturing process. Background technique [0002] Intelligent 3D printing technology does not need to make molds, not only can obtain complex special-shaped structure products, but also has fast production speed and high precision. The conventional method of making metal-bonded diamond saw blades uses a mold to make the whole process, and it is difficult to manufacture complex structural nodes, especially the complex grid-shaped nodes mentioned in the present invention; in the process of traditional mold charging and sintering, there is no Adopting advanced manufacturing technology, relying on manual operation, the accuracy is very limited; the labor intensity is high, it is easy to cause material waste, and the production efficiency is low, whi...

Claims

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Application Information

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IPC IPC(8): B23D61/04B23D65/00
CPCB23D61/04B23D65/00
Inventor 张绍和张昊旸韦文杰曹函孙平贺舒彪谢煜吴晶晶曾月松
Owner CENT SOUTH UNIV
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