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Method for Alleviating Pitting Corrosion on Tooth Surface of Wind Turbine Gearbox

A technology of wind turbines and gearboxes, which is applied in the control of wind turbines, wind turbines, wind power generation, etc., and can solve problems such as reducing the service life of gearboxes, pitting corrosion of gearboxes, and damage to the internal structure of gearbox transmission systems. Reduce tooth surface pitting, prevent frequent work, and be easy to implement

Active Publication Date: 2018-03-02
东方电气风电股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Due to factors such as power limitation and failure, the wind turbine will cause abnormal shutdown of the unit. At this time, the unit will be in an idling state, and the wind wheel will often rotate alternately in positive and negative directions due to turbulent wind. gap, resulting in pitting corrosion of some teeth of the gearbox due to fretting wear, causing damage to the internal structure of the gearbox transmission system and reducing the service life of the gearbox

Method used

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  • Method for Alleviating Pitting Corrosion on Tooth Surface of Wind Turbine Gearbox
  • Method for Alleviating Pitting Corrosion on Tooth Surface of Wind Turbine Gearbox

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Embodiment Construction

[0015] The present invention can reduce the tooth surface pitting of the gear box of the wind power generator through an intelligent braking method, and its realization structure is as follows: figure 1 As shown, the wind generator includes a wind wheel 1 , a low-speed shaft 2 , a gearbox 3 , a high-speed shaft 4 , and a generator 5 . The feature of the present invention is that a low-speed brake 6 is set on the low-speed shaft 2, and a speed detector 7 is set on the high-speed shaft 4. The working state of the brake 6 is controlled by the automatic control system.

[0016] like figure 2 As shown, the smart brake workflow is as follows:

[0017] When the unit is shut down, the brake is put into operation to stop the wind wheel from rotating.

[0018] When the wind speed changes, the wind rotor will start to rotate when the torque of the wind rotor is greater than the braking torque. When the speed of the high-speed shaft increases to V 2 When the low-speed shaft brake is ...

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Abstract

The invention discloses a method for relieving gear face pitting of a gearbox of a wind driven generator. The method includes the following technical measures that a brake is arranged on a low-speed shaft of the gearbox, when a unit is shut down, the brake is input, and therefore a wind wheel stops rotating; the rotating speed of a high-speed shaft is monitored, when the air speed changes, the torque of the wind wheel is larger than the braking torque, the wind wheel can rotate, and when the rotating speed of the high-speed shaft is increased to V2, a low-speed shaft brake is released, and the wind wheel continues to rotate; when the air speed is reduced and the rotating speed of the high-speed shaft is reduced to V1, the low-speed shaft brake is input, and the wind wheel stops rotating; and V2 is larger than V1, and when the air speed exceeds the specified air speed, the low-speed shaft brake is not input, and an idling state of a draught fan is kept.

Description

technical field [0001] The invention relates to wind power generation technology, in particular to a method for alleviating tooth surface pitting of a gear box of a wind power generator. Background technique [0002] Wind turbines are the main equipment for converting wind energy into electrical energy, and as the key mechanical system of wind turbines, the performance of gearboxes plays a vital role in the normal operation of wind turbines. Since wind turbines work under harsh conditions with variable loads, are erected at high altitudes, and are difficult to maintain, this puts forward high requirements on the dynamic performance and reliability of the gear transmission system. [0003] Due to factors such as power limitation and failure, the wind turbine will cause abnormal shutdown of the unit. At this time, the unit will be in an idling state, and the wind wheel will often rotate alternately in positive and negative directions due to turbulent wind. The gap will cause ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F03D7/04F03D15/00
CPCY02E10/72
Inventor 莫尔兵王其君高中华兰杰林淑
Owner 东方电气风电股份有限公司
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