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Full-automatic assembly machine of LED bulbs

A fully automatic and assembly machine technology, applied in assembly machines, manufacturing tools, metal processing, etc., can solve the problems of low production efficiency, high purchase costs, low product quality pass rate, etc., to achieve improved efficiency, poor repeat positioning accuracy, The effect of taking up a lot of space

Inactive Publication Date: 2015-04-08
JIANGSU HAOMING PHOTOELECTRIC TECH
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the high purchase cost of automated high-end equipment, domestic enterprises generally use manual operations in the production process, and use pure manual production methods to assemble bulb lamp parts, resulting in problems such as low production efficiency and low product quality pass rate.

Method used

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  • Full-automatic assembly machine of LED bulbs

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Experimental program
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Effect test

Embodiment Construction

[0020] As shown in the figure, the main transmission mechanism is arranged at the bottom of the frame 1, and the station index plate 3 is connected to the main transmission mechanism through the main transmission shaft 2. There are 24 lamp holder fixing fixtures evenly distributed on the station indexing.

[0021] Set the lamp holder feeding manipulator 5 on the frame 1, automatically load the lamp holder into the lamp holder fixture 4 with the feeding transfer device (that is, the unloading transfer device of the upper LED bulb lamp holder automatic assembly machine), and arrange the wires of the lamp holder Device 6 bends the input wire (red) of the lamp holder, and straightens the input wire (white).

[0022] The lamp cap feeding manipulator 7 is set on the frame 1, and the lamp cap that is automatically loaded by the feeding device 8 through the electromagnetic vibration warehouse is accurately placed on the lamp holder, and the lamp cap rotating device-9 performs the firs...

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Abstract

The invention relates to a full-automatic assembly machine of LED bulbs. The full-automatic assemble machine comprises a frame, a station index plate, a main transmission mechanism, a cam and link control mechanism, a pneumatic control mechanism, a lamp holder feeding mechanism, a lamp holder feeding manipulator, a lamp holder rivet feeding manipulator, a bulb shell feeding manipulator, a lamp holder cable sorting device, a lamp cap rotating device, a lamp cap riveting device, a lamp cap fixing device, a lamp cap preheating and soldering device, a lamp holder rotating device, a gluing device and a lamp holder press-down device. Lamp holder fixtures are evenly distributed on the station index plate. A station is provided with a detection system and a rejects remover. Conventional assembly of LED bulbs is manpowered and has the problems such as low efficiency, high cost and high output of inferior-quality products. In manual assembly, one worker can only assemble 300 LED bulbs per 8 hours; the full-automatic assemble machine allows 1200 LED bulbs to be automatically assembled each hour, with 9600 LED bulbs assembled per 8 hours each day, and the efficiency is increased by 32 times.

Description

technical field [0001] The patent of the present invention relates to a fully automatic assembly equipment for LED bulb lamps, especially for fully automatic assembly of LED bulb lamp caps, lamp cap rivets or lamp cap welding, and spherical bulb covers. Background technique [0002] LED bulb lamp assembly production line is the basic equipment of semiconductor lighting enterprises, especially the automatic assembly production line, which is a high-end equipment to ensure product quality, production efficiency and production capacity. At present, only a few companies in the world can provide such equipment . Due to the high cost of purchasing automated high-end equipment, domestic enterprises generally use manual operations in the production process, and use pure manual production methods to assemble bulb lamp parts, resulting in problems such as low production efficiency and low product quality pass rate. Contents of the invention [0003] The invention patent designs a f...

Claims

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Application Information

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IPC IPC(8): B23P21/00
CPCB23P21/006B23K1/0008B23P19/007
Inventor 林翔高来明周道山环境易处忠邓祖元
Owner JIANGSU HAOMING PHOTOELECTRIC TECH
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