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Automatic ultrasonic truing processing machine for wire-drawing die and processing method

A wire drawing die and processing machine technology, applied in the field of ultrasonic shaping and polishing, can solve problems such as poor stability and low production efficiency, achieve the effects of improving quality and service life, simplifying production and processing procedures, and filling technical gaps

Active Publication Date: 2014-01-01
山东迪蒙特佳金刚石模具有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In order to overcome the deficiencies in the prior art, the present invention provides an automatic ultrasonic shaping machine and processing method for wire drawing dies, which improves the processing accuracy and processing efficiency of wire drawing dies, and eliminates the hole shape consistency, poor stability and low production efficiency caused by manual processing. Improve the automation level of wire drawing die shaping processing equipment

Method used

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  • Automatic ultrasonic truing processing machine for wire-drawing die and processing method
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  • Automatic ultrasonic truing processing machine for wire-drawing die and processing method

Examples

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Effect test

Embodiment 1

[0018] Example 1: Such as figure 1 , An automatic ultrasonic shaping machine for drawing die, its main mechanism includes: base 1, X-axis translation mechanism 2, table pressure control mechanism 3, column 4, Z-axis lifting mechanism 5, ultrasonic transducer rotating mechanism 6, control System component box 7, grinding wheel rotating reciprocating mechanism 8;

[0019] The column 4 and the X-axis translation mechanism 2 are fixed on the base 1 by screws;

[0020] The X-axis translation mechanism 2 and the Z-axis lifting mechanism 5 are respectively composed of a guide rail, a lead screw, a moving platform mechanical part and a servo motor, and the Z-axis lifting mechanism 5 is installed directly in front of the column 4;

[0021] The ultrasonic transducer rotating mechanism 6 is installed on the lifting platform of the Z-axis lifting mechanism 5 through an adapter block;

[0022] The grinding wheel rotating and reciprocating movement mechanism 8 and the table pressure control mechani...

Embodiment 2

[0024] Example 2: Such as figure 1 , figure 2 , image 3 with Figure 4 As shown, an automatic ultrasonic shaping machine for drawing die, the main structure includes base 1, X-axis translation mechanism 2, table pressure control mechanism 3, column 4, Z-axis lifting mechanism 5, ultrasonic transducer rotating mechanism 6, control System component box 7, grinding wheel rotating reciprocating mechanism 8;

[0025] An automatic ultrasonic shaping machine for drawing die, its detailed structure includes Z-axis servo motor 9, Z-axis lifting table 10, ultrasonic tool needle 11, vibration transmission rod 12, ultrasonic transducer component 13, ultrasonic transducer rotating motor 14 , The first support pulley 15, the wire rope 16, the counterweight 17, the pressure sensing device 18, the grinding wheel reciprocating motor 19, the mold seat table 20, the grinding wheel reciprocating motor wheel 21, the grinding wheel reciprocating movement connecting rod 22, the grinding wheel 23, the...

Embodiment 3

[0030] Example 3: An automatic ultrasonic shaping machine for drawing die, refer to figure 1 , Which shows an axonometric view of the automatic ultrasonic shaping machine for drawing die according to an embodiment of the present invention. As can be seen from the figure, it mainly includes a base 1, an X-axis translation mechanism 2, a table pressure control mechanism 3, a column 4, and a Z-axis lift Mechanism 5, ultrasonic transducer rotating mechanism 6, control system component box 7, grinding wheel rotating and reciprocating mechanism 8. The column 4 and the X-axis translation mechanism 2 are directly installed on the base 1. The components on the translation table of the X-axis translation mechanism 2 can move left and right on the horizontal plane; the Z-axis lifting mechanism 5 is installed on the front of the column 4, and the ultrasonic transducer rotates The mechanism 6 is installed on the moving platform of the Z-axis lifting mechanism 5 and can move up and down accor...

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Abstract

The invention discloses an automatic ultrasonic truing processing machine for a wire-drawing die and a processing method, and belongs to the technical field of ultrasonic truing and polishing. A pillar and an X-axis translation mechanism are fixed on a base through bolts, the X-axis translation mechanism and a Z-axis lifting mechanism are respectively composed of a guide rail, a screw, a mobile platform mechanical part and a servo motor, the Z-axis lifting mechanism is arranged right in front of the pillar, an ultrasonic transducer rotating mechanism is arranged on a lifting table of the Z-axis lifting mechanism through an adapting block, a grinding wheel rotating reciprocating movement mechanism and a workbench pressure control mechanism are arranged on a mobile table of the X-axis translation mechanism through a support, and a control system component box is arranged on the left side wall of the pillar through fixing bolts. The functions of setting of processing time and processing pressure, automatic on-line polishing of a tool needle, automatic positioning of the tool needle and the wire-drawing die, automatic ultrasonic processing and the like are realized, thus the problems of poor consistency and poor stability of hole shapes caused by manual processing are solved, and the production efficiency and the production quality of the wire-drawing die are improved.

Description

Technical field [0001] The invention relates to an automatic ultrasonic shaping processing machine and a processing method for a drawing die, belonging to the technical field of ultrasonic shaping and polishing. Background technique [0002] The wire drawing die is an important tool for drawing various metal wires. During the wire drawing process, the metal wire undergoes plastic deformation through the die hole to achieve a predetermined dimensional accuracy and surface quality. my country is a large wire producer and its output ranks among the top in the world. With the development of the manufacturing industry, high-speed wire drawing machines are widely used. How to improve the service life of molds and reduce production costs has become a topic of general concern in the metal wire industry. The production of wire drawing die holes includes three main processes: laser drilling, die hole shaping, and die hole polishing. Among them, die hole shaping and polishing are the key pr...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24B1/04
CPCB24B1/04
Inventor 王瑞雪卢学军叶正生王海柱
Owner 山东迪蒙特佳金刚石模具有限公司
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