Method for leakage detecting and handling of blast furnace soft water closed circulating cooling system

A circulating cooling system, soft water sealing technology, applied in the direction of cooling devices, etc., can solve the problems of hearth freezing, hidden safety hazards, high labor intensity, etc.

Inactive Publication Date: 2013-04-10
BAOSTEEL GROUP XINJIANG BAYI IRON & STEEL
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  • Abstract
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  • Application Information

AI Technical Summary

Problems solved by technology

[0002] After the cooling system (cooling wall, large and middle casing) in the soft water closed circulation cooling system of the blast furnace is damaged, it is usually used to check the leak by pressing the pressure gauge or lighting the gas fire to determine whether the cooling wall in the cooling water pipeline is damaged. However, due to the large number of staves, large and middle sets, there are about 700 staves, which are divided into 16 layers. 10. There are 43 cooling water pipes in the back pipe of the stave on the 11th floor, and there are a total of 283 cooling water pipes that need to be suppressed; under normal production conditions, use the pressure gauge to suppress the leak detection method or the gas fire method to detect leaks, and at least 4 people are required to watch the water It takes about 10 minutes to press and leak each cooling water pipe

Method used

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Embodiment

[0020] Leak detection steps:

[0021] 1) During normal production, the liquid level of the expansion tank of the soft water system is maintained at 3.1 meters, which is relatively stable. Unless the water pump room cleans the soft water self-cleaner, the liquid level of the expansion tank of the soft water system will fluctuate up and down. If the expansion tank of the soft water system is found The liquid level cannot be stabilized and continues to drop. For example, the liquid level changes from 3.4m↘3.2m↘3.1m↘3.0m..., indicating that the water in the cooling wall of the soft water system leaks into the furnace, and the cooling wall of the blast furnace is damaged.

[0022] 2) When the water pressure (about 0.22MPa) in the cooling wall on the upper part of the furnace body is lower than the gas pressure (about 0.24MPa) in the furnace, it means that the gas in the furnace has flowed into the soft water system, that is, the gas will be collected in the expansion tank of the sof...

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PUM

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Abstract

The invention provides a method for the leakage detecting and handling of a blast furnace soft water closed circulating cooling system. Through the liquid level difference variation of an expansion tank of a soft water system, the coal gas pressure direction in the expansion tank or a degassing tank can be detected, the phenomenon of bubbles or white turbidity is generated in water flow in a flap flowmeter on a cooling wall of the closed circulating cooling system; during the process that the pH value is continuously and slowly reduced, seepages of water stain and mirabilite can be judged to be generated on an eye plate of a blast furnace shell, so that the judgment shows that the cooling wall or an inner wall of a pipeline is damaged; the flap flowmeter is then utilized, the damage point location of a cooling wall water pipe is determined, and longitudinal treatment is carried out; and a pressure gauge installation pressing leakage detection method is utilized to determine the damage point location of the cooling water pipe, and the lateral treatment is carried out. By the method, the working efficiency is increased, the labor intensity is reduced, leakage points can be found out and treated in real time, and solid foundation is laid for the safety, success production and stable production of a blast furnace.

Description

technical field [0001] The invention relates to the leak detection test and disposal of the soft water closed cycle cooling system of the blast furnace. The method is simple, fast and accurate, and has important practical and popularization value. Background technique [0002] After the cooling system (cooling wall, large and middle casing) in the soft water closed circulation cooling system of the blast furnace is damaged, it is usually used to check the leak by pressing the pressure gauge or lighting the gas fire to determine whether the cooling wall in the cooling water pipeline is damaged. However, due to the large number of staves, large and middle sets, there are about 700 staves, which are divided into 16 layers. 10. There are 43 cooling water pipes in the back pipe of the stave on the 11th floor, and there are a total of 283 cooling water pipes that need to be suppressed; under normal production conditions, use the pressure gauge to suppress the leak detection method...

Claims

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Application Information

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IPC IPC(8): C21B7/10
Inventor 任贵河安志庆许晓兵陈佰军李胜强
Owner BAOSTEEL GROUP XINJIANG BAYI IRON & STEEL
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