Integrated system and method for monitoring mix proportion

Abstract

The invention discloses integrated system and method for monitoring mix proportion. The integrated system disclosed by the invention comprises a hardware part and a software part, wherein the hardware part comprises production equipment, a production equipment terminal computer, a data collecting device, a controller, a business management terminal computer, a monitoring management terminal machine, a business management server and a monitoring mechanism server; the software part comprises a data collecting software, a transmission tool software, a business management software, a monitoring management software, a business management database software and a monitoring management database software; the data collecting device is divided into three structures and connected with a converter which is connected with the controller; the software is divided into three layers according to structure, wherein the first layer is a data collecting layer, the second layer is a business management layer, and the third layer is a monitoring management layer.

Description

Technical field: [0001] The invention relates to an integrated system and method for monitoring the mixing ratio of a mixing station. Background technique: [0002] At present, most of the mixing stations are set up during highway construction. The task of the mixing station is to mix the main materials asphalt and cement concrete in proportion. Most of the production and management methods of most mixing stations are relatively primitive, that is, the production process is controlled manually. In this way, there are human factors that cannot be ignored, such as the difficulty of distinguishing responsibilities, and the inability of leaders to grasp the specific details of the work in a timely and accurate manner, which in turn provides opportunities for self-serving and cutting corners. In order to avoid the possibility of evading responsibility and cheating, this will increase the production cost of the enterprise, reduce the income, and waste the enterprise resources. Wi...

AI Technical Summary

Problems solved by technology

[0002] At present, most of the mixing stations are set up during highway construction. The task of the mixing station is to mix the main materials asphalt and cement concrete in proportion. Most of the production and management methods of most mixing stations are relatively primitive, that is, the production process is controlled manually. In this way, there are human factors that cannot be ignored, such as the difficulty of distinguishing responsibilities, and the inability of leaders to grasp the specific details of the work in a timely and accurate manner, which in turn provides opportunities for self-serving and cutting corners. This will increase the production cost of the enterprise, reduce the income, and waste the resources of the enterprise.

With the development of the economy, some units adopt more advanced aggregate batching machines and mixers, which can control the mix ratio to a certain extent, but this control method only depends on the quality and precision of the batching machines. Various departments such as engineering management departments, The supervision department and the owner's department such as the Ministry of Communications and the High Construction Bureau are unable to understand the quality of the project in a timely manner. There are many human factors through layer-by-layer reporting and review. , The production quality of cement concrete is difficult to be guaranteed

Since the production site of the mixing station is located near the highway or mountainous area along the project line, the road is not smooth and the traffic conditions are poor. For this industry, the supervision and management of the project by the supervisory department and the upper leaders in charge of project management have natural limitations. barrier

At present, the production methods in the field of mixing plants have the above-mentioned disadvantages. The supervisory and leadership cannot obtain first-hand production data in real time, which provides opportunities for cutting corners and shoddy, affecting product quality.

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