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Unigraphics NX-based blade profile software reshaping method

A technology of software and blades, which is applied in the field of UG-based blade surface software shaping, can solve problems such as unstable orthopedic effects, inability to use, and easy deformation and rebound of orthopedics, so as to reduce mechanical orthopedic procedures, stabilize the shaping effect, and improve processing Effects on Quality and Process Efficiency

Active Publication Date: 2011-08-10
WUXI TURBINE BLADE
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In view of the above-mentioned problems, the present invention provides a UG-based blade profile software shaping method, which can effectively solve the problems of unstable orthopedic effects caused by traditional mechanical orthopedics mainly relying on human experience, and the orthopedic deformation is prone to rebound, and can solve the problem of Due to the special material of the blade, it is impossible to use the mechanical correction method to carry out the problem of blade surface shaping

Method used

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  • Unigraphics NX-based blade profile software reshaping method
  • Unigraphics NX-based blade profile software reshaping method
  • Unigraphics NX-based blade profile software reshaping method

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Embodiment

[0015] 1. Machining the processed blade profile by 1mm and inspecting it;

[0016] 2. Process and inspect the processed blade profile by 0.5mm;

[0017] 3. Analyze the deformation trend of the above two inspection results (see Table 1), determine the correction amount of each profile line, and make the following trimmings:

[0018] a) The first gear mould line remains unchanged

[0019] b) The second gear profile, the inner arc is set to 0.1mm, and the back arc remains unchanged

[0020] c) The third gear profile, the inner arc remains unchanged, and the back arc is set to 0.1mm

[0021] d) The fourth gear profile, the inner arc is 0.08mm, the back arc is 0.1mm

[0022] e) The fifth gear profile, the inner arc is closed by 0.1mm, the back arc is set by 0.1mm

[0023]

[0024] 4. In the UG software, perform software shaping for each profile line according to the deformation of the profile.

[0025] a) The offset direction and offset of the profile line are the same. For example, the fourth g...

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Abstract

The invention discloses a Unigraphics-NX (UG)-based blade profile software reshaping method. The method can effectively solve the problems that the orthopedic effect is instable and the deformation rebound is easily caused because the conventional mechanical orthopedics mainly depend on human experience, and can solve the problem that a mechanical orthopedic method cannot be used for blade profile reshaping due to special blade materials. The method comprises the following steps of: pre-processing a blade profile, and detecting the size of an inner arc and a rear arc of each gear of the pre-processed blade profile; analyzing the detection report, and listing deformation of comparing the steam admission side, the middle part and the steam outlet side of the inner arc and the rear arc of the profile line of each gear with the designed theoretical value of a blade; determining the correction quantity of the profile line of each gear according to the deformation, and performing different bias on the profile line of each gear according to the correction quantity to realize profile software reshaping; performing fairing and rounding on the software reshaped profile line data to generate a new model serving as a molding, compiling and processing program, and processing and detecting the profile according to the new program; if the blade profile processed by using the new program still does not accord with the requirement, continuing the adjustment; and if the detection result meets the process requirement, finishing the software reshaping operation, and performing batch production.

Description

Technical field [0001] The invention relates to the technical field of blade profile shaping processing, in particular to a UG-based blade profile software shaping method. Background technique [0002] There are a large number of profile deformation problems in blade manufacturing. Mechanical correction methods are usually used to make the finished product meet the inspection requirements. Generally, the profile deformation and position are determined on the frame first, and then the worker decides the blade shape based on experience. A certain position of the face is used as a fulcrum and how much pressure is used to correct it. However, mechanical orthopedics have many limitations. One is that the effect of mechanical orthopedics is unstable, which not only completely depends on the experience and skills of workers, but also if it is not done after mechanical orthopedics Stress treatment, the phenomenon of deformation rebound after a period of correction; second, if the profile...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D1/00
Inventor 陆爱群张家军徐进杨敏张渊占伟辉褚春祥
Owner WUXI TURBINE BLADE
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