Paper Tube Packaging with Coated Interior

Abstract

A biodegradable tube comprises a mom-rigid paper tubular body defining a lumen for containing a semi-solid composition; a paper tubular cap that slidably mates with the body; and wherein interior surfaces of the each of the body and the cap have a coating that is substantially impermeable to the semi-solid composition. In preferred embodiments the tube body and cap have tapered sealed ends, the coating comprises an adhesive, and the walls of the tube / cap comprise a rolled paper material upon which the coating has been applied. Contemplated semi-solid product materials include for example lip balm, facial cream, lotion, deodorant, sunscreen, caulk, grease sticks, mosquito repellant, and shoe polish.

Description

RELATED APPLICATIONS[0001]This application is a continuation-in-part application of U.S. utility patent application Ser. No. 12 / 435852 filed on May 5, 2009, which claims priority to U.S. provisional patent application Ser. No. 61 / 193689, filed Dec. 16, 2008. These and all other extraneous materials discussed herein are incorporated by reference in their entirety. Where a definition or use of a term in an incorporated reference is inconsistent or contrary to the definition of that term provided herein, the definition of that term provided herein applies and the definition of that term in the reference does not apply.FIELD OF THE INVENTION[0002]The field of the invention is containers, and more specifically biodegradable containers for dispensing a semi-solid composition.BACKGROUND[0003]Modern nations currently produce more waste than at any other time. Much of the waste comes from plastic and / or metal, both of which decompose at a very slow rate. These materials must be recycled, dum...

AI Technical Summary

Benefits of technology

[0016]In preferred embodiments, the coating acts as a primary barrier to prevent leaking of the semi-solid composition through the walls of the body and / or cap. As used herein, the term “primary barrier” means the first barrier, although a minor barrier such as a film layer or another coating can optionally be disposed between the primary barrier and the composition, excluding bags and other housings. It is contemplated that the tube could also include other layers of coatings that can act as a secondary barrier, a tertiary barrier, and so forth. It is contemplated that the additional layers of coating can be the same as, or chemically different from the primary barrier.

[0019]In preferred embodiments, the non-rigid tube body and the cap form a cylindrical shape having tapered sealed ends. It is also contemplated that the walls of the body and the cap could be shaped to have polygonal, oval or other horizontal cross-sectional shapes. In addition, the walls could even form a cone, or be frustoconical shaped. The wall of the body of the tube and cap could be any thickness, but is preferably no more than 0.5 mm thick. As used herein the term “tube” means any compressible or non-compressible container used for housing objects, solids, liquids, and semi-solids. As used herein a “narrow tube” is one in which the length of the tube is at least 3 / π times the cross-sectional area of the open end of the body taken perpendicular to a long axis of the tube. The walls of the tube / cap typically include 1 to 5 layers (e.g. wraps), and most preferably 3 layers of the paper / coating combination. It is contemplated that the coating could be disposed between the layers of each of the body and the cap, could be impregnated within the layers of the body and cap, or could be disposed on an interior surfaces, or exterior surfaces, of the body and cap, or any combination thereof. As used herein, the term “non-rigid” with respect to the body means that a user can realistically use his / her fingers to compress some portion of the walls of the body sufficiently to dispense the semi-solid.

[0023]In preferred embodiments, the open end of the cap is sized and dimensioned to slidably engage an exterior surface of the open end of the tubular body. Preferred caps have a longitudinal dimension that is less than a longitudinal dimension of the tube body; however it is contemplated that the cap could have a longitudinal dimension greater than the tube body—to accommodate the tube body being nested within the cap. Even more preferably, the cap can have a longitudinal dimension with a ratio of at least 1:6 with respect to the longitudinal dimension of the body, which advantageously helps prevent unintentional and undesired removal of the cap from the body. In still other embodiments the cap can comprise an interior flat surface that pushes the semi-solid composition back into the tube body when the cap mates with the body, and also a sliding tapered insert could be disposed within the lumen of the tube body to aid in the dispensing of the semi-solid composition. It is also contemplated that a safety opening strip could securely hold the tube body and the cap together to prevent tampering.

Problems solved by technology

Much of the waste comes from plastic and / or metal, both of which decompose at a very slow rate.

Unfortunately, plastic dispensing containers are used in almost every consumer market.

However, such plastics still require specialized processes and facilities for degradation, which results in significant costs.

In addition, PLA and similar plastics are visibly indistinguishable from normal plastics.

This can be problematic because if the PLA is inadvertently placed within a group of traditional plastics to be recycled, the PLA can interfere with the entire recycling process.

Unfortunately, Hill contemplates an inner plastic protective layer for presumably rendering the container impermeable to its contents.

The use of foils and polymers in Lowry impart biodegradability issues and still contribute to our landfill problems.

Tojo makes a significant improvement over the previous paper containers by molding pulp fibers; but like Hill and Lowry, Tojo's synthetic resin imparts biodegradability issues.

Still further, Tojo contemplates that a molded cap can be used with the container, but Tojo fails to contemplate the cap being coated.

However, Sullivan fails to contemplate coating other areas of the inner sleeve, or the cap portion of the outer sleeve.

Thus, like Tojo, Sullivan fails to contemplate a paper container having a coated cap.

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