Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Vacuum filling and sealing process of transformer polyurethane glue

A technology of polyurethane glue and transformers, which is applied in the manufacture of inductors/transformers/magnets, devices for coating liquid on the surface, and coatings, etc. It can solve problems such as difficult insulation and easy electric shock accidents, and prevent transformer pins from being stained. , Avoid poor insulation withstand voltage, and stable performance

Pending Publication Date: 2022-03-18
NANJING ANSEN ELECTRONICS CO LTD
View PDF6 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The fundamental purpose of the existence of the transformer is to ensure the safety of people. The main function of the transformer is to step down and isolate. The step-down is to reduce the high voltage (such as 220V mains) to a safe voltage. , Transformers on the market can be divided into naked and sealed. The silicon steel sheet of the bare transformer is exposed, and the wire package is only covered with two layers of tape. It is difficult to ensure the insulation between the primary and secondary, and the shell is exposed. Easy to cause electric shock accidents

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0018] The vacuum potting process of polyurethane glue for transformers of the present invention comprises the following steps: 1 glue preheating → 2 glue vacuum stirring and defoaming → 3 A, B glue static mixing → 4 potting and injecting glue 1 → 5 potting and injecting glue 2 → 6 Potting and glue injection 3 → 7 normal pressure defoaming → 8 hot air blowing.

[0019] 1. Glue preheating: the preheating temperature of glue A (glue) and glue B (curing agent) is 45°C±3°C. Non-curing or incomplete curing due to incomplete mixing.

[0020] 2. Glue vacuum stirring and defoaming: This process is mainly for material A (glue), the vacuum degree is 10-20mbar, and the stirring speed is 30 circles / min. After adding new materials, it needs to be vacuum stirred and defoamed for more than 30 minutes before entering the next process .

[0021] 3. Static mixing of A and B glue: According to the size of the product and different glue injection volumes, select the static mixing tube of the co...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention belongs to the technical field of transformer manufacturing and application, and particularly discloses a transformer polyurethane glue vacuum filling and sealing process which comprises the following steps: step 1, glue preheating; step 2, vacuum stirring and defoaming of the glue; 3, statically mixing the glue A and the glue B; step 4, potting and injecting glue 1; step 5, potting and injecting glue 2; step 6, potting and injecting glue 3; step 7, normal-pressure desorption; and step 8, hot air purging. Compared with the prior art, the glue mixing device has the beneficial effects that glue is preheated before being mixed, the flowing property of the glue is better, bubbles of a transformer coil can be rapidly discharged, and the phenomena that the glue overflows and transformer pins are contaminated due to the fact that the flowing speed of the glue is low are effectively prevented; 2, the glue injection is mainly divided into three steps, so that the glue can infiltrate the transformer coil step by step, no air hole is formed in the coil formed by curing the glue after the transformer is encapsulated, the quality of the product is improved, and the risk of poor insulation and voltage resistance is avoided; and 3, the cured finished product is attractive in appearance and stable in performance.

Description

technical field [0001] The invention belongs to the technical field of transformer production and application, and in particular relates to a vacuum potting process of polyurethane glue for transformers. Background technique [0002] Transformer is a device that uses the principle of electromagnetic induction to change AC voltage. The main components are primary coil, secondary coil and iron core (magnetic core). The fundamental purpose of the existence of the transformer is to ensure the safety of people. The main function of the transformer is to step down and isolate. The step-down is to reduce the high voltage (such as 220V mains) to a safe voltage. , Transformers on the market can be divided into naked and sealed. The silicon steel sheet of the bare transformer is exposed, and the wire package is only covered with two layers of tape. It is difficult to ensure the insulation between the primary and secondary, and the shell is exposed. It is easy to cause electric shock ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B05D7/24B05C5/00B05C11/10H01F41/00
CPCB05D7/24B05C5/002B05C11/1042B05C11/10H01F41/00B05D2503/00
Inventor 秦江勋吴小飞唐庆凤
Owner NANJING ANSEN ELECTRONICS CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products