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A composite backplane for photovoltaic modules

A photovoltaic module and backplane technology, which is applied in photovoltaic power generation, film/sheet adhesives, electrical components, etc., can solve the negative impact of photovoltaic cell conversion efficiency, poor water vapor permeability, flexibility, and deformation resistance. Problems such as poor performance and flame retardancy

Active Publication Date: 2021-11-30
苏州通优新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, in addition to meeting the characteristics of water vapor permeability and insulation, photovoltaic packaging materials also need to meet the requirements of aging resistance, flame retardancy and deformation resistance, but this is a shortcoming of the polypropylene material itself.
Therefore, people usually need to set up multiple functional sheet layers to compound the photovoltaic backplane. Specifically, it is necessary to set up additional anti-deformation layers, weather-resistant layers, and flame-retardant layers. Different layer structures will not only cause further adhesion problems between each other, but also The anti-deformation layer, weather-resistant layer, and flame-retardant layer on the outside perform poorly in terms of water vapor barrier and flexibility. At the same time, the polypropylene layer in the middle layer still has the problems of poor deformation resistance and flame retardancy. After being combined into a composite sheet, the performance defects in these different layers will still be the key factor affecting the service life of the photovoltaic backsheet; moreover, the backsheet using multilayer composite sheets also has a big problem in heat dissipation, which will have a negative impact on the photovoltaic backplane. Negative impact on the conversion efficiency of photovoltaic cells (this is due to the fact that higher operating temperatures will significantly affect the photoelectric conversion efficiency of photovoltaic cells)

Method used

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  • A composite backplane for photovoltaic modules
  • A composite backplane for photovoltaic modules
  • A composite backplane for photovoltaic modules

Examples

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Effect test

Embodiment 1

[0030] Example 1: see figure 1A composite backplane 1 of a photovoltaic module is shown, the photovoltaic module backplane 1 is in direct contact with the battery string layer 2, and is packaged as a whole with the front glass layer 3, the front EVA layer 4, and the battery string layer 2 through a lamination process, The temperature of the lamination process is 220°C, and the lamination time is 4-8 minutes. At this time, the composite backplane 1 is cross-linked and solidified; preferably, in this embodiment, the thickness of the composite backplane 1 is 1-6mm, more It is preferably 2-4mm; the battery string layer adopts crystalline silicon battery slices.

[0031] Among them, in this embodiment, the composite backsheet 1 adopts a single-layer structure, and the raw materials of the single-layer structure include the following raw materials in weight percentage:

[0032] 65% of component A: including polypropylene resin (purchased from Fushun Petrochemical, type EPS30R, melt...

Embodiment 2

[0044] Embodiment 2: The rest of the technical solutions of this embodiment are the same as those of Embodiment 1, the difference is that, in this embodiment, the composite backboard includes raw materials in the following weight percentages:

[0045] 55% of component A: 35% of component B: 10% of component C.

Embodiment 3

[0046] Embodiment 3: The remaining technical solutions of this embodiment are the same as those of Embodiment 1, the difference is that, in this embodiment, the composite backboard includes raw materials in the following weight percentages:

[0047] 60% of component A: 30% of component B: 10% of component C.

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Abstract

The invention discloses a composite backboard of a photovoltaic module. The composite backboard is in direct contact with battery strings, and is integrated with the battery strings through a lamination process. The composite backboard adopts a single-layer structure, and the raw materials of the single-layer structure Including mixed A component, B component and C component, wherein, the raw materials of A component include polypropylene resin, first polyester resin curing agent and chopped glass fiber; the raw materials of B component include polyester resin, The second polyester resin curing agent and chopped glass fiber; the raw materials of the C component include EVA resin; the curing temperature of the polyester resin is greater than the melting point of the polypropylene resin; and the temperature of the lamination process is greater than the curing temperature of the polyester resin; The composite backsheet prepared by the invention has good water vapor barrier properties, insulation properties, flame retardancy, weather resistance and deformation resistance properties, while maintaining good plastic processing properties and adhesive properties, without the need for a separate adhesive The adhesive layer can be directly laminated with the battery string layer.

Description

technical field [0001] The invention relates to the packaging field of photovoltaic power generation, in particular to a composite backplane of a photovoltaic module. Background technique [0002] Due to the good water vapor permeability, insulation and good thermoplastic processing performance of polypropylene, it has been widely used in various packaging and protection fields that require insulation and waterproofing, specifically, packaging for photovoltaic modules backplane. [0003] However, in addition to meeting the characteristics of water vapor barrier and insulation, photovoltaic packaging materials also need to meet the requirements of aging resistance, flame retardancy and deformation resistance. However, this is a shortcoming of the polypropylene material itself. Therefore, people usually need to set up multiple functional sheet layers to compound the photovoltaic backplane. Specifically, it is necessary to set up additional anti-deformation layers, weather-res...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C09J123/12C09J167/00C09J123/08C09J11/04C09J11/08C09J7/10C09J7/30H01L31/048H01L31/049B29D7/01
CPCC09J123/12C09J11/04C09J11/08C09J7/10C09J7/30H01L31/0481H01L31/049B29D7/01C08L2203/20C08K2003/385C08L2201/14C08L2201/02C08L67/00C08L23/0853C08L23/0815C08K7/14C08K3/38C08K3/28C08K3/34C08K3/04Y02E10/50
Inventor 戴红兵
Owner 苏州通优新材料科技有限公司
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