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Core lamination manufacturing method

A manufacturing method and technology of core laminations, applied in the field of core laminations manufacturing, can solve problems such as difficulty in precise control of the thickness of the adhesive layer, breakage of scattered pieces, easy broken wires, etc., and avoid the design and processing of high-precision lamination tooling, strength and The toughness requirement is low, and the effect of eliminating the vibration noise of the iron core

Active Publication Date: 2022-03-29
上海和兰透平动力技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Manual gluing has low labor productivity, and the thickness of the glue layer is difficult to accurately control; machine gluing requires a large investment, which is not suitable for small-scale production, and has certain requirements for the strength of loose pieces, which can easily cause broken pieces, and is not suitable for small and micro Manufacture of the iron core; the brushing method usually uses the method of first bonding the blanks into stacks and then wire-cutting the iron core. Due to the poor conductivity of the adhesive layer, wire cutting is difficult, time-consuming and easy to break, which greatly reduces labor productivity.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0055] The manufacturing method of iron core lamination comprises the following steps:

[0056] The method for manufacturing iron core laminations is characterized in that it comprises the following steps:

[0057] 1. Align and stack the loose cores of the same type into a stack of loose cores;

[0058] 2. Connect and fix the peripheral part of the iron core loose piece stack that exceeds the margin of the finished iron core, without affecting the quality of the finished iron core;

[0059] 3. Use the cutting method to process the inner hole of the iron core;

[0060] Four. If figure 1 As shown, the upper and lower inner pressure plates are respectively placed on the upper and lower ends of the core loose piece stack, and the inner pressure plate fasteners are used to press the upper and lower inner pressure plates on the upper and lower ends of the iron core loose piece stack to fix them with the iron core loose piece stack. The radial dimension of the upper inner pressure...

Embodiment 2

[0074] Based on the manufacturing method of core laminations in implementation 1, in step 4, the top and bottom of the stack of loose cores are coated or stacked with insulating materials, such as silicone grease coating, or stacked release paper, etc., to facilitate later dipping After curing and forming, it will be separated from the tooling.

[0075] Preferably, in step 1, the core loose pieces have no holes or slots passing through from top to bottom.

[0076] Preferably, in step 1, according to the weight of the loose iron core pieces of the model, the required amount of loose iron core pieces is weighed according to the stacking coefficient.

[0077] Preferably, in step 2, the peripheral part of the stack of loose pieces of the iron core that exceeds the margin of the shaped iron core is connected and fixed by means of welding, bonding, riveting or buckling.

[0078] Preferably, in step 3, cutting methods such as wire cutting and laser cutting are used to complete the i...

Embodiment 3

[0084] Based on the manufacturing method of core laminations in implementation 1, in step 6, the viscose surface is immersed in the axis of the lamination stack, and a part of the lamination stack is exposed above the viscose surface.

[0085] Preferably, in step 6, pretreatment (for example, drying, preheating, etc.) before dipping is performed on the stack of scattered iron cores fixed by the inner pressure plate, and then the stack of scattered iron cores fixed by the inner pressure plate is placed horizontally in the container In the viscose.

[0086] Preferably, in step 6, before placing the container into the oven and placing the stack of loose iron cores fixed by the inner pressure plate horizontally in the glue in the container, preheat the vacuum oven, and the preheating temperature is lower than that of the glue curing temperature.

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Abstract

The invention discloses a method for manufacturing iron core laminations. After the iron core laminations of the same type are stacked into a stack of iron core laminations, they are connected and fixed at the excess portion beyond the finished iron core, and then wire cutting, laser cutting or other processing methods are used to Cutting forms the middle shape of the iron core, and then installs the inner pressure plate to compress the stack of scattered iron cores and then cuts the shape of the iron core. The accuracy of the cutting process is used to ensure the accuracy of the size and position of the iron core. . In the manufacturing method of the core laminations of the present invention, the tooling used is only a pressure plate with good parallelism and common fasteners, which requires less accuracy of the tooling, and can solve the problem of silicon steel sheet crystal cracking and partial insulating layer in the traditional lamination method. The problem of damage, loss and high heat generation can fully fill the gaps between the core pieces, strengthen the heat conduction of the core, and eliminate the fanning phenomenon of the core and the vibration noise of the core.

Description

technical field [0001] The invention relates to an iron core manufacturing process, in particular to an iron core lamination manufacturing method. Background technique [0002] Iron core is an important part of transformers and motors. When the motor is working, the iron core has to bear the combined effects of mechanical vibration, electromagnetic force and heat. [0003] The iron core of the motor is generally punched, and the iron core lamination means that a certain number of punched sheets are aligned, pressed, and fixed into an accurate, compact and suitable whole. Generally, circular iron cores use tire-expanding core laminations and press-fitting tools to tighten the iron core to make the inner circle neat, and then press the iron core on the press machine. Rectangular or other shaped iron cores also adopt similar principles. bit tooling for lamination. [0004] Punching is suitable for thicker (≥0.15mm) core pieces. The mold is expensive to make, and the punching...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H02K15/02H02K15/12
CPCH02K15/02H02K15/12
Inventor 郑甜华高闯邢冬燕张成王胜
Owner 上海和兰透平动力技术有限公司
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