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Light splitting and taping integrated LED detection method and device

A detection method and detection equipment technology, applied in sorting and other directions, can solve the problems of large damage quantity and damage degree, failure to meet market requirements, poor material consistency, etc., to achieve strong operability, improve quality, and increase consistency sexual effect

Active Publication Date: 2020-05-12
深圳市大族封测科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, after the product is separated, the material is manually collected and then transported to another equipment for the braiding process. Mixing of materials is likely to occur in the middle, which reduces the quality of the product.
In addition, most of the braiding equipment does not have the function of spectral detection, and can only test the electrical parameters of the material, which makes the consistency of the material worse, and there is a chance that other variegated colors may be mixed in the spectrum and cannot be detected and screened; at the same time, due to the difference between materials and equipment The number of collisions is large, resulting in a significantly larger number and degree of damage to the material. Therefore, for the high-end field, the products produced by this process and production equipment obviously cannot meet the requirements of the market.

Method used

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  • Light splitting and taping integrated LED detection method and device
  • Light splitting and taping integrated LED detection method and device
  • Light splitting and taping integrated LED detection method and device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0055] Such as Figures 1 to 5 A kind of LED detection equipment integrated with light splitting and braiding is shown, including:

[0056] The first indexing plate 2, the first indexing plate 2 has a plurality of indexing stations, and the circumference of the first indexing plate 2 is provided with an exchange station 21, a feeding station 22, and a polarity rotation station , Taping station 23 and correction station;

[0057] The second indexing plate 3 is provided with a plurality of stations in cooperation with the first indexing plate 2, and each station cooperates with the station of the first indexing plate 2 to rotate on the same index, and exchange LEDs with it , the circumference of the second indexing disc is provided with an exchange station 31, a detection station and a classification blowing station;

[0058] The detection system 4 includes at least an image detection device 401 and a spectroscopic detection device 403, and the LEDs that are exchanged to the s...

Embodiment 2

[0085] Refer to attached Figure 6 As shown, the LED detection equipment with integrated spectroscopic braiding used in the detection method described in embodiment 1 is different from embodiment 1 in that the flat measuring mechanism is installed on the bottom side of the LED to form an integrated spectroscopic braiding at the bottom side. machine.

[0086] The rest of the components have the same structure as that of the LED testing device described in Embodiment 1.

Embodiment 3

[0088] A method for detecting LEDs with integrated light-splitting and braiding, comprising the steps of:

[0089] (1), transport the LED to the first indexing plate;

[0090] (2) Rotate the first indexing plate to the correction station, and perform position correction;

[0091] (3) By rotating the first indexing plate to the exchange station, the LED is exchanged to the second indexing plate;

[0092] (4) Rotate to the detection station through the second indexing plate, the image detection device detects the top surface image of the LED, and detects whether the material appearance of the LED is damaged or stained; and performs a spectroscopic test to divide the LED into different categories;

[0093] (5) Exchange the LEDs of the same classification to the first indexing plate, and the LEDs of other classifications are blown down on the second indexing plate to the receiving barrels of different classifications;

[0094](6) Rotate the classified LEDs to the polarity rotati...

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Abstract

The invention relates to a light splitting and taping integrated LED detection method and device. The method comprises the following steps that (1) LEDs are conveyed to a first index plate; (2) the first index plate is rotated to an exchange station, and the LEDs are exchanged to a second index plate; (3) top surface images of the LEDs are detected through an image detection device, whether damageand stains are left on the material appearances of the LEDs or not is detected, a light splitting test is carried out, and the LEDs are classified into different types; (4) a certain type of LEDs areconveyed to the first index plate, and other types of LEDs are blown to different types of material receiving material barrels on the second index plate; (5) a certain type of LEDs are rotated to a direction needing taping through polarity rotation, and position correction is carried out; and (6) taping is carried out. According to the light splitting and taping integrated LED detection method and device, the light splitting process and the taping process are integrated, light splitting testing can be conducted during taping so that the situation that materials are mixed due to multiple timesof manual operation in the LED conveying process can be effectively avoided, and the consistency of LEDs during taping is improved.

Description

technical field [0001] The invention belongs to the technical field of LED braiding technology, and in particular relates to an LED detection method and equipment integrating light splitting and braiding. Background technique [0002] Light-emitting diodes (LEDs) have been widely used in all aspects of production and life due to their unique advantages such as energy saving and long life, and the quality of LEDs has received unprecedented attention. In occasions where LED lighting sources have high requirements for display, especially large-screen displays, the difficulty and importance of LED quality are particularly prominent, and the requirements for the consistency of LED broadcast and television performance are very high, otherwise phenomena such as brightness and mosaic will appear , Color uniformity and saturation, etc., affect people's visual effects. Therefore, it is necessary to test and sort LED single tubes, and to accurately and quickly test and sort LEDs with ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B07C5/00B07C5/02B07C5/36B07C5/38
CPCB07C5/00B07C5/02B07C5/363B07C5/38
Inventor 张明聂远马金刚高云峰
Owner 深圳市大族封测科技股份有限公司
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