Real-time working condition diagnostic method for belt type oil pumping unit
A technology of real-time working conditions and diagnostic methods, applied in construction and other directions, can solve the problems of insufficient popularization and utilization of the advantages of electrical power diagrams, and limited application of electrical power diagrams.
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Embodiment 1
[0111] The method for diagnosing real-time working conditions of the belt pumping unit of this embodiment includes the following steps:
[0112] 1) Analyze and calculate the suspension point motion model of the belt pumping unit, specifically:
[0113] The driving sprocket of the pumping unit rotates clockwise at an angular velocity ω, and the direction of movement of the suspension point of the pumping unit is opposite to that of the shuttle frame; figure 2 As shown, A—D is the upstroke, D—A is the downstroke; when the suspension point is at the bottom dead center as the starting point, the suspension point displacement S in the harmonic motion section w , Speed V w , And acceleration a w They are:
[0114] S w =R(1-cosθ) (1);
[0115] V w =Rωsinθ (2);
[0116] a w =Rω 2 cosθ (3);
[0117] From the stroke and stroke times of the pumping unit, the angular velocity ω of the driving sprocket can be deduced as:
[0118]
[0119] Where, S w Is the displacement of the shuttle rack, m; V w I...
example
[0194] Taking a well on site as an example, the pumping unit parameters and oil well production parameters of the well are shown in Table 1, and the measured electrical work diagram is shown in Table 1. Figure 15 Shown.
[0195] Table 1 Field oil well parameter table
[0196] Pumping unit model Balance weight (kN) Stroke (m)Stroke times (min -1 )
Sprocket radius (m) 600 belt pumping unit604.82.10.46
[0197] The real-time operating condition diagnosis method of the belt pumping unit of Example 1 is used for diagnosis.
[0198] Combined with the measured electrical work diagram (such as Figure 15 (Shown), the electric power of the downstroke has two platforms-the low platform at the beginning of the downstroke corresponds to the empty section of the pump, and then the high platform corresponding to the liquid section of the pump. The change from the low platform to the high platform is approximately an oblique straight line.
[0199] Typical characteristic value calculation (so...
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