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Universal image visual inspection robot

A visual inspection and robot technology, applied in the field of visual inspection, can solve the problems of indeterminate appearance, long inspection time, and low efficiency, and achieve the effects of improving equipment utilization, saving labor, and eliminating missed inspections

Inactive Publication Date: 2016-08-24
KUNSHAN VINTAGE PRECISION MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Existing machine vision inspection of precision parts is mainly divided into two types: one is planar (i.e. 2D) inspection, which uses a camera to fix the plane flow of the product and can only take a few photos of the fixed surface of the product at a time. Comparison, so as to achieve two to three size or appearance detection, the other is the laser scanning method (ie 3D) for the overall modeling and imaging of the measured object, which can detect more sizes, but the detection time will be longer, The modeling time of a medium-sized product in a complex program will take more than 5 minutes, and at the same time, it can only detect the size of the scanned surface and cannot judge the appearance
In reality, there are many sizes and appearances that need to be controlled and controlled in the production of precision parts. For an ordinary FPC connector used to connect screens in mobile phones and computers, more than 500 dimensions need to be measured, and 20 appearance points. Existing machine vision inspection equipment is far from satisfying
Therefore, it has to rely heavily on manual inspection, which is inefficient and expensive

Method used

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Embodiment approach

[0023] figure 1 It shows an embodiment of an all-round image vision inspection robot of the present invention, including the following parts installed in the robot body:

[0024] Precision six-axis manipulator: used to pick up or grip parts and perform high-speed full-view rotation and quickly adjust the object distance and depth of field for clear imaging. The repeat positioning accuracy reaches 0.01mm, and the fastest cycle time is 0.3 seconds;

[0025] Combined light source: composed of coaxial light source 1, backlight source 2, ring light source 3, bottom surface light source 4, strip light source 5 and square inclined light source 6, the ring light source 3 is divided into angled ring light source and non-angled ring light source, A selection adjustment device is installed in the combination light source, and different lighting combinations are selected according to different materials, colors, and characteristics of the product to obtain the best lighting effect. For ex...

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Abstract

The invention discloses a universal image visual inspection robot which comprises the following parts mounted in a robot body: a precision six-axis manipulator, a combined light source, a high-speed camera, a computer and an industrial control system, wherein the computer is connected with and controls the combined light source and the precision six-axis manipulator; the industrial control system controls the operation of the precision six-axis manipulator and opening / closing and selection of the combined light source; the high-speed camera is connected with the computer and instantaneously transmits the image information to the computer. The universal image visual inspection robot disclosed by the invention has the advantages that 1) the production cost is reduced; 2) missing detection is eliminated; 3) the universality is high.

Description

technical field [0001] The invention relates to the technical field of visual inspection, in particular to an all-round image visual inspection robot. Background technique [0002] Existing machine vision inspection of precision parts is mainly divided into two types: one is planar (i.e. 2D) inspection, which uses a camera to fix the plane flow of the product and can only take a few photos of the fixed surface of the product at a time. Comparison, so as to achieve two to three size or appearance detection, the other is the laser scanning method (ie 3D) for the overall modeling and imaging of the measured object, which can detect more sizes, but the detection time will be longer, The modeling time of a medium-sized product in a complex program will be more than 5 minutes, and at the same time, it can only detect the size of the scanned surface and cannot judge the appearance. In reality, there are many sizes and appearances that need to be controlled and controlled in the pr...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01D21/02B25J9/00
CPCG01D21/02B25J9/003
Inventor 吴炜
Owner KUNSHAN VINTAGE PRECISION MACHINERY
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