Metal sputtering thin film technology-based ablation sensor

A technology of metal sputtering and thin film technology, which is applied in the field of aerospace sensors, can solve problems such as insufficient resolution and accuracy, harsh test conditions for aircraft shell structure, and difficulty in meeting the requirements of real-time measurement of aircraft surface ablation, etc., to achieve continuous measurement, Effects of improving resolution and measurement accuracy

Active Publication Date: 2016-03-30
SHAANXI ELECTRICAL APPLIANCE RES INST
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, due to the harsh test conditions in the flight state and the complexity of the aircraft shell structure, it is very difficult to measure the ablation thickness in real time in this field. In practical applications, methods such as thermocouple target line thickness measurement are difficult to meet the requirements of real-time measurement of aircraft surface ablation due to limitations of installation size and installation conditions, or insufficient resolution and accuracy.

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  • Metal sputtering thin film technology-based ablation sensor
  • Metal sputtering thin film technology-based ablation sensor
  • Metal sputtering thin film technology-based ablation sensor

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Embodiment Construction

[0025] Referring to the accompanying drawings, the ablation sensor based on metal sputtering film according to the present invention includes a housing 2 , an ablation sensor sensitive component 1 , and a filler 3 . The shell 2 is a hollow shell made of metal material with one end closed, and the melting point of the shell material is close to the ablation temperature of the ablation material to be measured. The length of the casing 2 is longer than that of the sensitive component 1 of the ablation sensor, so as to ensure that the lead wire of the lead wire 1c is firm. The sensitive component of the ablation sensor consists of a wire grid 1a, a base material 1b and a lead 1c. When making the wire grid 1a, the metal is first plated on the base material 1b by the metal sputtering thin film process to form a metal film, and then the metal film plated on the base material 1b is etched through an etching process to form a metal wire grid 1a, the resistance of the wire grid 1a is 2...

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Abstract

The invention relates to a metal sputtering thin film technology-based ablation sensor. The metal sputtering thin film technology-based ablation sensor includes a shell with an ablation sensor sensitive assembly arranged therein; the ablation sensor sensitive assembly is composed of a metal wire grid, a substrate material and leads; the metal wire grid is plated on the substrate material through a metal sputtering thin film technology; one end of each lead is connected with the metal wire grid, and the other ends of the lead extend out from the shell, so that the signals of the metal wire grid can be transmitted to a conditioning module; and a filler is arranged between the shell and the ablation sensor sensitive assembly in a plugging manner. With the metal sputtering thin film technology-based ablation sensor of the invention adopted, real-time and on-line measurement of the linear ablation amount of a C / C composite material can be realized. According to the metal sputtering thin film technology-based ablation sensor, the magnitude of the output signals of the sensor is in direct proportion to the change of the linear ablation amount of the C / C composite material. The metal sputtering thin film technology-based ablation sensor has the advantages of high resolution and high measurement precision, and just lightly damages the body of a measured material.

Description

technical field [0001] The invention belongs to the field of aerospace sensors, in particular to an ablation sensor used for measuring the linear ablation amount of C / C composite materials. Background technique [0002] In the development process of new aerospace vehicles, in order to ensure that the material maintains good and stable mechanical properties under high temperature conditions, it is necessary to use C / C composite materials (carbon / carbon composite materials) to make structural components. These structural components will be subjected to harsh working environments during work, such as high temperature, strong oxidation, strong vibration, strong wind resistance and other complex mechanical loads. Therefore, obtaining the actual structural characteristics of high-temperature structural materials under flight conditions through tests becomes a problem to be solved. key. In the prior art, among many test requirements, the ablation test of high-temperature structura...

Claims

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Application Information

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IPC IPC(8): G01B7/06
CPCG01B7/06
Inventor 李炜孔凡玲
Owner SHAANXI ELECTRICAL APPLIANCE RES INST
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