Automatic packaging assembly line and packaging process

Abstract

The invention provides an automatic packaging assembly line and a packaging process and belongs to the field of equipment and the process for sorting and packaging square products like ceramic tiles. The automatic packaging assembly line comprises a tile storage machine (1) connected with a finished ceramic tile assembly line. The automatic packaging assembly line is characterized in that the outlet end of the tile storage machine (1) is sequentially provided with a color difference detection device (2), a flatness detector (3), a tile sorting and stacking machine (4), an angle wrapping machine (5), a box filling machine (6), a code spraying and marking machine (7), a box stacking machine (8), a band tying machine (9) and an automatic grabbing machine (10). The packaging process of the automatic packaging assembly line comprises the working procedures of selecting, classifying, color separating, sorting, box filling, band tying, marking, pallet stacking and the like. Seamless joint of the automatic packaging assembly line and a beginning finished product conveyor line is achieved, full-automatic assembly line operation of the working procedures for the finished ceramic tiles can be achieved, the labor cost is greatly reduced, and the work efficiency is improved.

Description

technical field [0001] The automatic packaging line and packaging technology belong to the field of picking and packaging equipment and technology for square products such as ceramic tiles. Background technique [0002] At present, after the products of most domestic ceramic tile manufacturers are produced, the operation procedures such as selection, grading, color separation, sorting, packing, cable ties, marking, and stacking pallets of finished products are basically manual operations, mainly as follows Some Problems: [0003] 1) Physical labor intensity is high and labor cost is high: In this traditional manual operation process, the human body must continuously bear about 40-50 kg of high-intensity physical labor during the daily working hours of the worker, which makes the human physiological spine work for a long time. In a state of high load, it greatly affects the subsequent health of the human body. What's more, this continuous high-intensity manual work has made...

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Problems solved by technology

[0004] 2) Unstable product quality: This kind of human operation is mixed with too many human factors in each process, which makes the quality of the product affect the quality stability of the product batch due to the different judgment consciousness of different people

[0005] 3) Serious damage, waste of resources: Because of the fragile characteristics of the finished tiles, such as firmness and brittleness, it is very easy to make mistakes such as collisions, impacts, and falls in the traditional manual work process, which makes the already produced products Very beautiful finished products have chipped edges, chipped corners, or even cracked and broken, and the general damage rate is about 2-3%

This is not only a loss of factory costs, but also a waste of resources

[0006] 4) The number of original labor is large: this kind of pure manual manual work requires a large number of employees. Based on the daily output of 20,000 cubic meters, each shift needs about 50 people to complete the task

For production enterprises, it is a huge labor cost burden, and management costs continue to grow exponentially with the market

[0007] 5) Not suitable for the needs of production enterprises: this kind of backward pure manual labor is far from suitable for the quantitative production needs of current production enterprises

[0008] In order to solve the above problems, scientific research institutions and some enterprises have developed some simple ceramic packaging machines that can automatically pack and bundle ceramic tiles. This kind of equipment can only wrap corners, bundle and tie tiles, and most of the rest of the work needs to be done manually. And it is impossible to complete automatic color difference identification, flatness identification, classification, palletizing and packaging, and automatic grabbing, which is an automated flow packaging process

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