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Cyclic acid pickling device and method of trough type pickling tank

A technology of circulating pickling and pickling tank

Inactive Publication Date: 2013-09-18
SHANGHAI BAOSTEEL IND TECHNOLOGICAL SERVICE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The steel pipes used in pipeline systems for conveying media such as lubrication, hydraulic pressure, and oxygen need to be pickled before construction or after prefabrication before they can be put into the next stage of on-site installation. Because of the small investment and simple pickling process, the current pipeline pickling Tank pickling tanks are commonly used for pickling, but due to the poor fluidity of the tank pickling solution and the different shapes of the pipes to be cleaned, the pickling quality is poor, and the residual rust and dirt directly affect the quality of the medium. Cleanliness, serious and even cause system paralysis
Because the pickling of the finished pipes before construction is straight pipes, the difficulty of construction mainly lies in the poor fluidity of the acid solution and the difficulty of fully pickling inside the pipes; the impurities in the pickling pool enter the depth of the pipes, especially the bottom of the pickling pool. Dirt accumulation is difficult to deal with
The pipes prefabricated on site are welded with elbows, and the pipes are often bent. After being put into the pickling pool, some pipes are not immersed in the acid solution and cannot be pickled. Internal rust is more serious
Therefore, on-line pipeline pickling can only be used, and on-line pickling needs to make temporary pipelines, and the construction cost is high. At the same time, once the pipeline leaks, it will pollute the site environment, so it is generally not adopted by the construction unit.

Method used

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  • Cyclic acid pickling device and method of trough type pickling tank
  • Cyclic acid pickling device and method of trough type pickling tank
  • Cyclic acid pickling device and method of trough type pickling tank

Examples

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Effect test

Embodiment 1

[0050] Batch pickling of pipelines before construction: First, check the internal and external surface conditions of the pipelines to be pickled. If it is a newly purchased pipeline (generally a 5-9 meter straight pipe), there is no oil or paint on the surface. Open the plastic seal and keep the front and back of the pipe unblocked. If there is a lot of oil on the surface of the pipe or inside the pipe wall, degreasing operations need to be performed in advance. The pickling operation can be carried out after the oil stains on the inner and outer surfaces are removed.

[0051] Open the cover plate of the shallow pool, hang the pipeline to be pickled to the grid plate at the bottom of the shallow pickling pool, close the passage between the shallow pickling pool and the deep pool, and insert the gate into the partition groove between the shallow pickling pool and the deep pool , turn on the motor to move the triangular frame to the pickling shallow pool position, turn on the ac...

Embodiment 2

[0056] Pickling for prefabricated pipelines: In pipeline installation and production, in order to reduce the workload of on-site construction, the construction unit generally prefabricates part of the pipelines according to the drawings, and pickles and seals them before installation. The first type of pipe has many elbows and complex shapes, and it is difficult to remove impurities and rust accumulated inside the pipe. At the same time, some pipes placed in the trough pickling tank will be higher than the liquid level of the pickling solution, making it difficult to pickle. After the pipeline has been used for a period of time, the inner wall of the pipeline will be rusted and scaled, and it is necessary to pickle the inner wall of the pipeline to ensure the cleanliness of the pipeline. If online pickling is used, it will often cause on-site environmental pollution. Pipeline protection After permanent dismantling, off-line pickling can avoid the above problems, but like prefab...

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Abstract

The purpose of the invention is to provide a cyclic acid pickling device of a trough type pickling tank and a cyclic acid pickling method of a trough type pickling tank. Rusts and other impurities adhering to the inner and outer surfaces of a pipeline can be efficiently removed through the device and the method provided by the invention; the production cost is reduced and the discharge of waste acids is reduced because the acid pickling solution is cyclically filtered and used repeatedly; and therefore, actual use effects of energy conservation and emission reduction are achieved. According to the invention, the processes of soaking acid pickling, side spray forced cyclic acid pickling, cyclic acid pickling by injecting an acid into a pipeline and acid pickling by spraying outside the pipeline are adopted to performing multi-directional acid pickling on the pipeline, and the acid pickling effect on the pipelines which are deep in rusting degree, large in pollutant adsorption quantity, and multiply bent are especially obvious; simultaneously, a method of cyclically filtering and recycling the acid pickling solution and complete covering with soft plastics is adopted, so that the purposes of energy conservation and emission reduction are achieved.

Description

technical field [0001] The invention belongs to the technical field of pipe pickling, and in particular relates to a pickling device and method capable of combining immersion pickling and internal and external circulation pickling for partially prefabricated pipes and special-shaped materials. Background technique [0002] The steel pipes used in pipeline systems for conveying media such as lubrication, hydraulic pressure, and oxygen need to be pickled before construction or after prefabrication before they can be put into the next stage of on-site installation. Because of the small investment and simple pickling process, the current pipeline pickling Tank pickling tanks are commonly used for pickling, but due to the poor fluidity of the tank pickling solution and the different shapes of the pipes to be cleaned, the pickling quality is poor, and the residual rust and dirt directly affect the quality of the medium. Cleanliness, serious and even cause system paralysis. Be...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23G3/04
Inventor 徐天亮
Owner SHANGHAI BAOSTEEL IND TECHNOLOGICAL SERVICE
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