Alcohol solvus hollow cup armature coil production line system and production method thereof

Abstract

The invention relates to the technical field of alcohol solvus hollow cup armature manufacturing, in particular to an electric control cabinet comprising an operating platform, a winding machine and a PLC (programmable logic controller) controller. The electric control cabinet is characterized in that the winding machine is fixed on an initial station of an operating platform surface; at least one production line mechanism is arranged on the initial station behind the winding machine, and the production line mechanism further comprises a hot embossing device, a tin immersion device, an alcohol immersion device, a bruting device and a mechanical hand pickup converyer positioned above the bruting device which are arranged on the operating platform surface in sequence; and a transmission line twisting device moving from left to right back and forth is arranged between the winding machine and the hot embossing device of the production line mechanism, and a trimming device is fixed at the top of a transmission sliding plate of the transmission line twisting device. Due to the above structure, the electric control cabinet has the advantages that working efficiency is increased, quality of products is improved and production cost is lowered.

Description

technical field [0001] The invention relates to the technical field of alcohol-melting hollow-cup armature manufacturing, in particular to an alcohol-melting hollow-cup armature coil production line system and a production method that improve production efficiency, improve product quality, and reduce production costs. technical background [0002] The production of alcohol-soluble hollow cup armature coils in the prior art is still almost made by hand, and the production process steps are as follows: [0003] The first step is winding and sticking the tape; the second step is flattening; the third step is cutting the thread; the fourth step is soaking in tin; the fifth step is taking the tape; the sixth step is rolling; the seventh step is soaking alcohol; the eighth step is shaping round. Through this step, an alcohol-melting hollow cup armature coil is completed. [0004] Then the above-mentioned alcohol-soluble thread hollow cup armature coils are sent to the quality in...

AI Technical Summary

Problems solved by technology

However, the oxide layer on the tin box has to be scraped off manually, and the height of the immersion tin is difficult to control

[0014] In the existing technology, the semi-finished products of the alcohol-soluble wire hollow cup armature coil need manual operation and finishing of the thread ends, which not only consumes labor costs, but also damages the thread ends of the product. It is difficult to control the immersion tin height and the production efficiency is low. and immersion tin quality is poor

[0015] Existing armature coil production devices, such as the Chinese patent No. ZL98805355.1 "Armature Coil Winding Machine and Winding Method", this device only produces the coils used to make coreless armatures, but cannot directly produce coreless coils armature

At present, there are also machines and equipment on the market that can directly produce hollow cup coils, but they can only be used for non-alcoholic wire wound hollow cup armatures, and after the finished product, manual tinning and wire trimming are required, which increases production cost

Because the alcohol-soluble line needs to be soaked in alcohol, and the process requirements are more complicated, there is no corresponding equipment for production on the market at present, most of the processes need to be done manually, the production cost is high, the efficiency is low, and it cannot meet the needs of modern production.

[0016] In the prior art, a manipulator transfer device, a hot-press forming device, and a rounding device have appeared, but these devices are all single applications, requiring a large amount of manpower to cooperate with them. The existing alcohol-soluble line hollow cup armature Coil production methods and production equipment have been unable to meet the needs of the existing market

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