Integrated temperature-control cooling equipment and cooling method thereof

A temperature-controlled cooling and cooling method technology, which is applied in the field of non-quenched and tempered steel cooling, can solve the problems of uneven refinement, slow cooling, and affecting the mechanical properties of forgings, so as to achieve uniform cooling, high production efficiency, and avoid uneven metallographic changes. uniform effect

Active Publication Date: 2012-10-10
SICHUAN HAOTE JINGGONG EQUIP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

That is to say, the forged high-temperature crankshaft blank is calibrated and placed in an incubator for slow cooling or directly placed in the air for natural cooling. The conventional method requires multiple slow cooling in a multi-stage incubator to ensure its requirements. At the same time, the conventional method still has The straightness deviation of forgings is large, that is, the deformation is large, which not only cannot meet the size requirements of forgings, but also increases a lot of calibration and tempering workload
[0003] Chinese invention patent application, the application number is 200310111656.2, the application date is December 26, 2003, the name is non-quenched and tempered steel engine crankshaft cooling method after forging, discloses a non-quenched and tempered steel forging cooling method, to a certain extent It can improve the mechanical properties of forgings, but in the process of using this method, the forgings need to be naturally cooled to 600°C in the natural air cooling zone, and then enter the heat preservation and slow cooling zone for slow cooling. During the cooling process of the forgings in the natural air cooling zone, the cooling rate cannot Control, when the temperature is low in winter, the cooling is fast, and when the temperature is high in summer, the cooling is slow. Since the natural air cooling area is greatly affected by the external temperature, it may cause irregular metallographic changes in the forging, and it is impossible to control the metallographic changes to meet the predetermined requirements. , and the crystal structure inside the forging is not refined enough and not uniform, which affects the mechanical properties of the forging

Method used

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  • Integrated temperature-control cooling equipment and cooling method thereof

Examples

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Embodiment 1

[0033] Example 1, such as figure 1 As shown, the integrated temperature-controlled cooling equipment of the present invention includes a loading and unloading area B, a fast cooling area C and a slow cooling area D, wherein the loading and unloading area B, the fast cooling area C and the slow cooling area D are connected in sequence, and the slow cooling Zone D is connected with an air-cooling zone A, and the air-cooling zone A is connected to the loading and unloading zone B, so that the air-cooling zone A, the loading and unloading zone B, the fast cooling zone C and the slow cooling zone D form a circular structure, thereby saving space , forming a circular cooling control system, achieving energy-saving effects.

[0034] The air-cooling zone A is mainly used for air-cooling the slow-cooled forgings. figure 1 Among them, the transmission mechanism in the air-cooling zone A is set on the bracket to support the entire transmission mechanism and the forgings on it. The lengt...

Embodiment 2

[0038] Embodiment 2, on the basis of Embodiment 1, the air cooling zone A is reduced, that is, the integrated temperature control cooling equipment of the present invention, including the loading and unloading zone B, the fast cooling zone C and the slow cooling zone D, wherein the loading and unloading zone B, The fast cooling zone C is connected with the slow cooling zone D in sequence. After the slow cooling zone D, it can be a storage zone directly. The area is preserved, so that the volume of the cooling equipment is minimized.

[0039] The cooling method of the integrated temperature control cooling equipment of the present invention is completed by the following steps:

[0040] Step 1, the temperature of the forging after forging is kept above 900°C, and the forging is hung on the transmission mechanism 1 in the loading and unloading area B;

[0041] Step 2, after the forging is transferred to the fast cooling zone C, the PLC control system controls the fast cooling fa...

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Abstract

The invention discloses integrated temperature-control cooling equipment and a cooling method thereof and belongs to the technical field of cooling of non-quenched and tempered steel. The integrated temperature-control cooling equipment comprises a feeding-discharging area, a rapid cooling area, a slow cooling area and an air cooling area which are in sequential connection, and the air cooling area is connected onto the feeding-discharging area to form a closed circulation structure. The cooling equipment is simple in structure, high in degree of automation, simple and convenient to operate and suitable for popularization and application. The cooling method includes the steps: 1, hooking forgings; 2, rapidly cooling the forgings to the temperature ranging from 630 DEG C to 670 DEG C in the rapid cooling area; 3, decreasing the temperature of the forgings to 280 DEG C to 320 DEG C in the slow cooling area; and 4, performing air cooling for the forgings to enable the temperature of the forgings to be lower than 100 DEG C in the air cooling area, returning the forgings to the feeding-discharging area and taking the forgings down. The cooling method is simple, convenient, applicable and high in production efficiency, production cost can be greatly reduced, and internal and external quality of the forgings after cooling can be guaranteed.

Description

technical field [0001] The invention relates to a non-quenched and tempered steel cooling technology, in particular to a post-forging cooling technology for non-quenched and tempered steel forgings. Background technique [0002] Non-quenched and tempered steel is widely used in automotive parts, especially crankshafts, connecting rods and other parts. In order to ensure that the surface of crankshafts, connecting rods and other parts obtains sufficient hardness after high-frequency quenching, there is no ferrite in the hardened zone. Steel It is necessary to ensure a sufficiently high carbon content in the forging process, and take measures in the forging process to prevent large pieces of ferrite from appearing on the surface of the blank. There are two conventional post-forging cooling methods: slow cooling in an incubator and natural air cooling. That is to say, the forged high-temperature crankshaft blank is calibrated and placed in an incubator for slow cooling or dire...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D1/84C21D8/00B21J1/06
Inventor 辜俊杰辜子恒孙继成魏世洪陈军黄健宁李明清叶清
Owner SICHUAN HAOTE JINGGONG EQUIP CO LTD
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