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Large disc knitting machine support auxiliary components and manufacturing process

A technology for auxiliary components and knitting machines, which is applied in knitting, weft knitting, textiles and paper making, etc., can solve the problems of high processing cost, scratches, and heavy steel weight, so as to reduce processing costs, improve production efficiency, and reduce costs. effect of fee

Inactive Publication Date: 2011-12-21
福建台帆实业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1. Since it is welded with steel, when it is cast into a finished product, the welding point should be smoothed (special treatment) or filled (special treatment) and then painted according to customer requirements (different customers have different paint color requirements), adding Labor cost and time;
[0004] 2. The existing large disc knitting machine will collide during transportation, which will damage the color layer on the surface of the protective net and protective shell. Once the above phenomenon occurs, the manufacturer needs to come to repair it;
[0005] 3. Since the supporting auxiliary parts of the large disc knitting machine are welded, the post-treatment of the weld seam is a necessary process, but scratches are still inevitable during transportation, and the manufacturer needs to re-process, which is time-consuming and laborious;
[0006] 4. The supporting auxiliary parts of the existing large disc knitting machines are generally processed from steel materials. Steel has the characteristics of heavy weight, which is inconvenient to transport and carry, and the processing cost is high;
[0007] 5. The surface layer of the supporting auxiliary parts needs to be painted with color paint. The paint belongs to chemical materials. The production and use process is easy to pollute the environment, and the environmental protection effect cannot be achieved.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Large disc knitting machine support auxiliary components and manufacturing process
  • Large disc knitting machine support auxiliary components and manufacturing process
  • Large disc knitting machine support auxiliary components and manufacturing process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Embodiment 1: structure such as figure 1 As shown, a large disc knitting machine supporting auxiliary assembly includes main legs and auxiliary legs and a protective net 1 arranged on adjacent legs, a protective shell 2 is provided on the outside of each leg, and the protective net between the two legs is made of The plastic is formed by one-time injection molding, and each protective shell is formed by one-time injection molding of plastic, and the protective net 1 is connected with the protective shells 2 on both sides to form a supporting and protective ring-shaped component of the knitting machine. Above the support of the utility model are three upper plate legs 4, above-mentioned three legs are provided with a top cover 5, and the top cover 5 is formed by plastic at one time, and then assembled with the above-mentioned components as a whole, so as to achieve the purpose of easy assembly.

[0036] like figure 2 , Both sides of the protective net 1 are respectivel...

Embodiment 2

[0044] Embodiment 2: see figure 1 and image 3 , as an improvement, the entire auxiliary support assembly is divided into three groups, each consisting of a protective net 1 and a protective shell 2, the protective net 1 and the protective shell 2 on one side are injection molded at one time, and the other side of the protective net is provided with a connecting piece Connect with another set of protective shells. Others are the same as in Embodiment 1, and will not be repeated.

[0045] The plastics used in the protective net, the leg protection shell and the motor shell of the components of the present invention are elastomer environmental protection plastic materials, which can be re-formulated according to product requirements. The present invention uses a polyurethane elastomer composite material. The specific manufacturing process is as follows:

[0046] Resin mold manufacturing: 1. Coat the surface of the product with a layer of wax, and make upper and lower molds (1:...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention discloses a large disc knitting machine support auxiliary component and its manufacturing process. The above component includes a main leg, an auxiliary leg and a protective net arranged on adjacent legs. A protective shell is provided on the outside of each leg. The net is formed by plastic at one time, and each protective shell is formed by one-time injection molding of plastic, and the protective net and the protective shells on both sides are connected as a whole to form a supporting protective ring component of the knitting machine. Each part of the invention uses plastic to replace steel, which is one-time injection molding, which can be mass-produced to improve production efficiency, and has the advantages of environmental protection and cost saving.

Description

technical field [0001] The invention discloses a support auxiliary component of a large disc knitting machine and a manufacturing process, belonging to the technical field of support component manufacturing of a disc knitting machine. Background technique [0002] The supporting part of the large disc knitting machine includes three legs (one main leg and two auxiliary legs), and the three legs are arranged on the circumference side of the loom disc, and a protective net is arranged between adjacent legs to form a ring together. There is a protective cover on the side of the above-mentioned main foot and the auxiliary foot, and there is a motor casing outside the driving motor of the knitting machine. The above-mentioned motor casing is fixed on one of the legs to provide power for the entire device. The current protective net, the protective shell of the main and auxiliary legs, the motor shell and the top cover of the upper plate are generally cast and welded with steel, a...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D04B15/00B29C45/00B29L12/00
Inventor 柯清稿
Owner 福建台帆实业有限公司
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