Process for manufacturing high-strength large-scale aluminum alloy plate

A technology of aluminum alloy plate and manufacturing process, applied in the direction of metal rolling, etc., can solve the problems affecting the yield, unfavorable production cost, large pollution, etc., and achieve the goal of improving yield and production efficiency, ensuring processing quality and high mechanical performance Effect

Inactive Publication Date: 2010-05-26
浙江顺虎铝业有限公司
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AI Technical Summary

Problems solved by technology

[0002] In the prior art, the manufacturing process of aluminum alloy plates is constantly improving, but there are still the following deficiencies: 1. In the past, most of the heating energy of smelting furnaces used coal, fuel oil and electric power, etc., which not only pollutes a lot, but also causes a bad production environment. Moreover, the energy consumption is high, which is not conducive to the control of production cost; 2. After the metal raw material is smelted into a solution, it directly enters the casting machine for casting, so it is difficult to ensure the casting temperature of the solution, which makes the performance of the cast billet unstable, and also affects the finished product 3. The maximum length of aluminum ingots cast in the existing casting process is only 4 meters, which cannot meet people's needs for large plates; 4. The heat treatment technology of blanks is single and backward, which not only affects the structure and performance of aluminum alloys Many adverse effects lead to the failure of the strength and hardness of the aluminum alloy sheet to meet the requirements, and also greatly affect the heat treatment production efficiency of the aluminum alloy

Method used

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Embodiment Construction

[0025] According to a kind of high-strength large-scale aluminum alloy plate manufacturing process provided by the present invention, comprise the following steps successively:

[0026] Ingredients: The composition and weight ratio of each metal raw material are: 0.05% to 1.5% of manganese, 0.05% to 0.4% of copper, 0.06% to 0.4% of nuclei, 0.6% to 4.5% of magnesium, 0.025% to 0.5% of iron, silicon 0.2% to 1%, titanium 0.01% to 0.04%, and the rest is aluminum.

[0027] Melting: Put the metal raw materials in the above ratio into a natural gas smelting furnace and heat them to 760-780°C to melt the metal raw materials to form an aluminum alloy solution. The melting time is 3-5 hours; at the same time, add refining agents, The slagging agent and nitrogen are used to degas the solution once.

[0028] Inspection: Sampling the above solution, inspecting the composition of the sampled solution with a spectrophotometer, and making corresponding adjustments according to the inspection...

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Abstract

The invention discloses a process for manufacturing a high-strength aluminum alloy plate, which comprises eleven steps of batching, smelting, checking, standing, casting, sawing and face milling, heat treatment, hot rolling, quenching, ageing and finished product shearing in turn. The manufacturing process radically changes the common phenomena of high energy consumption and high pollution in the conventional smelting furnace, meets the requirements of energy conservation and environmental protection, and the cast aluminum alloy plate has high mechanical property and good machining quality, and meanwhile the finished product rate and the production efficiency are effectively improved.

Description

Technical field: [0001] The invention relates to a manufacturing process of high-strength large-scale aluminum alloy plates. Background technique: [0002] In the prior art, the manufacturing process of aluminum alloy plates is constantly improving, but there are still the following deficiencies: 1. In the past, most of the heating energy of smelting furnaces used coal, fuel oil and electric power, etc., which not only pollutes a lot, but also causes a bad production environment. Moreover, the energy consumption is high, which is not conducive to the control of production cost; 2. After the metal raw material is smelted into a solution, it directly enters the casting machine for casting, so it is difficult to ensure the casting temperature of the solution, which makes the performance of the cast billet unstable, and also affects the finished product 3. The maximum length of aluminum ingots cast in the existing casting process is only 4 meters, which cannot meet people's need...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P17/00C22C21/00B22D1/00B22D7/00B21B1/38C22F1/04
Inventor 程拥军
Owner 浙江顺虎铝业有限公司
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