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Novel heat insulation protective layer structure of furnace roller and preparing method thereof

A technology of heat insulation protection and layer structure, applied in the field of smelting equipment, can solve the problems of heavy refractory castables, heavy use conditions of furnace rolls, increased consumption costs of furnace rolls, etc., and achieves light weight, low cost and simple structure. Effect

Inactive Publication Date: 2011-09-07
武钢集团有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Aiming at the deficiency of the heat insulation protection structure of the furnace rolls of Dexing Company in Italy, "A Refractory Castable for Roller Hearth Furnace Rolls" (authorized announcement number CN100408515C) discloses a kind of castable made of fused mullite, coke gem, Heavy refractory castable composed of mullite, heavy bluestone, kyanite, silica micropowder, alumina micropowder, high alumina cement, stainless steel fiber, explosion-proof fiber, sodium tripolyphosphate, water, through improving the heat insulation protection of furnace roller The thermal shock stability of the pouring layer in the structure has achieved the effect of improving the cracking and peeling of the pouring layer to a certain extent, but there are still heavy refractory castables with large volume, high thermal conductivity, poor thermal insulation performance, and the structure of the metal anchor. Defects such as large peeling of the pouring layer caused by the layout method
In summary, compared with foreign technologies, domestic patents have been improved, but due to the fluctuations in the composition and performance of domestic raw materials and the harsh use conditions of furnace rolls, the service life of domestic products is still generally low, resulting in the current domestic thin slab continuous casting and rolling rolls. The furnace rollers of the bottom heating furnace are still mainly imported, which greatly reduces the consumption cost of the furnace rollers

Method used

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  • Novel heat insulation protective layer structure of furnace roller and preparing method thereof
  • Novel heat insulation protective layer structure of furnace roller and preparing method thereof
  • Novel heat insulation protective layer structure of furnace roller and preparing method thereof

Examples

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Effect test

Embodiment 1

[0013] Embodiment 1: A new type of heat insulation protection structure for furnace rollers, such as figure 1 , shown in 2, consists of roll body (1), organic buffer coating (2), special-shaped metal anchor (3), castable layer (4), roll ring concave surface (5), roll ring (6), cooling water Conduit (7) constitutes. The organic buffer coating (2) is formed by brushing with an organic paint. The organic paint is prepared by stirring and mixing the raw materials of machine oil 95, diesel oil 4, and polypropylene powder 1 in percentage by weight (%), respectively on the roller body (1 ) and the special-shaped metal anchor (3) are painted on the surface to make an organic buffer coating. The special-shaped metal anchor (3) is composed of a V-shaped metal anchor, a double V-shaped metal anchor and a roller ring small V-shaped metal anchor. The V-shaped metal anchor is made of ordinary carbon steel wire rod with a diameter of 6mm, the height is 55% of the thickness of the cast laye...

Embodiment 2

[0015] Embodiment 2: A new type of heat insulation protection structure for furnace rollers, such as figure 1 , shown in 2, consists of roll body (1), organic buffer coating (2), special-shaped metal anchor (3), castable layer (4), roll ring concave surface (5), roll ring (6), cooling water Conduit (7) constitutes. The organic buffer coating (2) is formed by brushing with an organic paint. The organic paint is prepared by stirring and mixing the raw materials of machine oil 85, diesel oil 10, and polyacrylonitrile powder 5 by weight percentage, respectively on the roller body ( 1) and the surface of the special-shaped metal anchor (3) is brushed to make an organic buffer coating. The special-shaped metal anchor (3) is composed of a V-shaped metal anchor, a double V-shaped metal anchor and a roller ring small V-shaped metal anchor. The V-shaped metal anchor is made of ordinary carbon steel wire rod with a diameter of 5mm, the height is 70% of the thickness of the pouring laye...

Embodiment 3

[0016] Embodiment 3: A new type of heat insulation protection structure for furnace rollers, such as figure 1 , shown in 2, consists of roll body (1), organic buffer coating (2), special-shaped metal anchor (3), castable layer (4), roll ring concave surface (5), roll ring (6), cooling water Conduit (7) constitutes. The organic buffer coating (2) is formed by brushing with an organic paint. The organic paint is prepared by stirring and mixing the raw materials of machine oil 90, diesel oil 7, and polypropylene powder 3 in percent by weight, respectively on the roller body (1 ) and the special-shaped metal anchor (3) are painted on the surface to make an organic buffer coating. The special-shaped metal anchor (3) is composed of a V-shaped metal anchor, a double V-shaped metal anchor and a roller ring small V-shaped metal anchor. The V-shaped metal anchor is made of ordinary carbon steel wire rod with a diameter of 5.5mm, the height is 60% of the thickness of the cast layer, an...

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Abstract

The invention relates to a novel heat insulation protective layer structure of a furnace roller and a preparation method thereof, which belong to the technical field of smelting equipment. The novel heat insulation protective layer structure of the furnace roller comprises a roller body, an organic buffering coating, an abnormal-shape metal anchorage, a pouring material layer, a roller ring concave surface, a roller ring and a cooling water conduction pipe, wherein the abnormal-shape metal anchorage comprises a V-shaped metal anchorage, a double-V-shaped metal anchorage and a small V-shaped metal anchorage of the concave surface of the roller ring, and all V-shaped included angles are 60 DEG, wherein the V-shaped plane of the V-shaped metal anchorage is vertical to the furnace roller in the axial direction, and the V-shaped plane of the small V-shaped metal anchorage forms an included angle of 30 DEG with the furnace roller in the axial direction; and the double-V-shaped metal anchorage is formed by welding tip parts of two V-shaped metal anchorages to enable the two V-shaped surfaces to form an included angle of 60 DEG. The axial body and the abnormal-shaped metal anchorage is coated by organic coating, and the pouring material layer is prepared by the entire pouring formation of the light-weight mullite stone reinforced by heatproof steel fiber.

Description

technical field [0001] The invention belongs to the technical field of smelting equipment. Specifically relates to a heat insulation protective layer structure for water-cooled furnace bottom rolls, in particular to a thermal insulation protective layer structure for thin slab continuous casting and continuous rolling roller bottom heating furnace rolls and a preparation method thereof. Background technique [0002] The thin slab continuous casting and rolling production line is a hot-rolled wide-band steel production technology in the 1990s. The roller hearth heating furnace is the connection equipment between the thin slab continuous casting machine and the thin slab continuous rolling mill. The transportation of slabs; moreover, when the rolling mill changes rolls or the rolling stops due to accidents, in order to ensure the normal production of the continuous casting machine, the furnace plays the role of buffering and storing the slabs. Furnace roller is an important ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C21D9/70F27D3/12
Inventor 欧阳德刚刘文清罗巍吴建鹏蒋扬虎吴杰张超张可建宋中华朱善合李明晖罗安智丁翠娇刘占增陈超田大鹏杨超王海青
Owner 武钢集团有限公司
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