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Truck box with folded walls

a truck box and folding wall technology, applied in the field of storage boxes, can solve the problems of significant loss, appreciable loss of revenue, labor-intensive and relatively expensive method of fabrication used in the manufacture of cross-over truck boxes described above, etc., and achieve the effects of reducing cost, improving strength, and reducing labor intensity

Active Publication Date: 2016-06-30
WERNER CO
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The invention is about a cross-over truck box that has folded walls and tub ends, which makes it easier and cheaper to make. It is also stronger than typical boxes. The method for making the cross-over box is also much more efficient, reducing material waste and the need for expensive welding operations.

Problems solved by technology

The method of fabrication used to manufacture cross-over truck boxes described above is labor-intensive and relatively expensive considering all of the welds required to connect the end walls 24, 26 to the tub 14.
This drop loss is significant and represents an appreciable amount of lost revenue for manufacturers of truck boxes using such prior art fabrication method, given the high cost of aluminum tread plate.

Method used

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  • Truck box with folded walls
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Examples

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Embodiment Construction

[0025]Referring now to FIGS. 6-12, one embodiment of a cross-over truck box 40 in accordance with this invention is illustrated. One part of the fabrication process is the formation of a tub 42 best seen in FIGS. 6-8. For purposes of the present discussion, the terms“vertical,”“horizontal,”“upwardly,”“upper,”“upright” and “lower” refer to the orientation of the box 40 and tub 42 as shown in FIGS. 6-12.

[0026]Initially, a blank or sheet 44 of aluminum tread plate or similar material undergoes a bending operation to form the tub 42. In the presently preferred embodiment, the tub 42 comprises a bottom wall 46 joined to two upright side walls 48 and 50 defining an interior 51 which is open at the ends and at the top. A fold line 52 is shown in FIG. 6 to depict where sheet 44 is folded to form the juncture of bottom wall 46 and side wall 48, and sheet 44 is bent at fold line 54 to form side wall 50. The side wall 48 includes a lower section 56 between fold line 52 and a fold line 58 shown...

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PUM

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Abstract

A cross-over truck box is provided having folded end walls and folded tub ends that permit the box to be fabricated efficiently, at reduced cost and with improved strength.

Description

FIELD OF THE INVENTION[0001]This invention relates to storage boxes for use with vehicles, and, more particularly, to a crossover truck box having a folded wall construction that reduces cost, simplifies fabrication and adds strength.BACKGROUND OF THE INVENTION[0002]One of the most popular accessories for trucks and recreational vehicles is a truck box used to store and secure a variety of tools and other items. One type of truck box is a cross-over box which comprises a front wall, a back wall, a bottom wall and opposed end walls which are interconnected to form a hollow interior. The truck box interior is closed by a top wall or lid pivotal between open and closed positions on a hinge mounted to the back wall, usually with the assistance of gas springs. Each of the end walls of a cross-over box is formed with a wing extension which rests atop the side walls of a pickup truck, for example, where it may be connected by clamps or other fastening devices to secure the box in place wit...

Claims

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Application Information

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IPC IPC(8): B60R11/06B23K31/02
CPCB60R11/06B60R2011/0001B23K31/02B60R9/065B62D33/0273
Inventor HARRISON, CRAIG
Owner WERNER CO
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