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Ultra-low speed big torsional moment special-shape motor dragging and tower type high-efficiency low-consumption intelligent pumping unit

An ultra-low-speed, high-torque technology, which is applied in the field of ultra-low-speed, high-torque special-shaped motor-driven tower-type high-efficiency and low-consumption intelligent pumping units, can solve the problem of large impact loads, stroke lengths that increase in direct proportion to the torque of the gearbox, and beam travel. The machine cannot randomly change the working parameters and other problems, so as to simplify the intermediate links and realize the effect of swabbing cycle

Inactive Publication Date: 2006-10-04
王钢
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

With the development of high technology and the needs of oil extraction technology, the requirements for large load, long stroke and low stroke frequency models are becoming more and more urgent, and energy shortage and investment constraints are increasingly restricting the models with high energy consumption and low efficiency , but limited by the structure of the beam machine, the stroke length increases in direct proportion to the torque of the gearbox, making it difficult to achieve the requirements of high efficiency and low consumption
Under the determined working system, the beam traveling machine cannot randomly change the working parameters, and it takes time and effort to adjust the shutdown, which makes it difficult to dynamically coordinate the working system with the liquid supply capacity of the formation, resulting in low efficiency of the beam traveling machine system, large impact load, and failure of the machine rod pump There are many, it is urgent to develop a brand-new pumping unit that is better than the current types of pumping units to replace the existing models

Method used

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  • Ultra-low speed big torsional moment special-shape motor dragging and tower type high-efficiency low-consumption intelligent pumping unit
  • Ultra-low speed big torsional moment special-shape motor dragging and tower type high-efficiency low-consumption intelligent pumping unit
  • Ultra-low speed big torsional moment special-shape motor dragging and tower type high-efficiency low-consumption intelligent pumping unit

Examples

Experimental program
Comparison scheme
Effect test

Embodiment approach 1

[0104] The tower tube (9) of the super-low-speed, high-torque special-shaped motor dragging tower type high-efficiency and low-consumption intelligent pumping unit of the present invention is welded with 1200, wall thickness 20mm threaded pipe; the moving machine guide rail (2), the tower tube top platform ( 15) Welding with I-beam; special-shaped motor (20) adopts ultra-low-speed, high-torque special-shaped inner rotor short magnetic circuit switch reluctance speed regulating motor, special-shaped inner rotor and special-shaped outer stator are cast steel at one time, and the outer stator has a maximum outer diameter∮ 1600, the maximum outer diameter of the inner rotor is ∮1380, the main shaft uses a hollow shaft, the outer stator core adopts a large tooth and three small tooth structure, and the stator and rotor tooth poles adopt "WM golden combination", that is, four-phase winding 3×32 / 180, The rated speed of the motor is 0-20 rpm, the rated torque is greater than 20kNm, an...

Embodiment approach 2

[0113] The tower tube (9) of the ultra-low-speed, high-torque special-shaped motor dragging tower type high-efficiency and low-consumption intelligent pumping unit of the present invention is welded with  1000, wall thickness 20mm threaded pipe; the moving machine guide rail (2), the tower tube top platform ( 15) Welding with I-shaped steel; the special-shaped motor (20) adopts a super-low-speed, high-torque special-shaped outer rotor short magnetic circuit switch reluctance speed-regulating motor, and the special-shaped outer rotor and special-shaped inner stator are casted with cast steel at one time. The maximum diameter of the outer rotor is ∮1412 , the maximum outer diameter of the inner stator is ∮1210, the main shaft uses a hollow shaft, the outer rotor core adopts tooth poles with equal pitch, the stator and rotor tooth poles adopt "WM golden combination", that is, the three-phase winding 3×18 / 120, the rated speed of the motor 0-50 rpm, rated torque greater than 16kNm,...

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Abstract

The invention discloses an actuating tower type pumping unit of a low-velocity big-torque special-shaped motor, which is characterized by comprising a tower cylinder fixed on a cement basement, a digital intelligent control cabinet, a special-shaped motor on the top platform of the tower cylinder, a load hoisting belt wound round the roller of the special-shaped motor, and a balance box connected with the load hoisting belt. One end of the load hoisting belt is fixedly provided with a hanging rope or a hanging unit, while the other end of the load hoisting belt is connected with the balance box. The load hoisting belt is driven by the special-shaped motor to transmit torque forwardly and reversely. The rotating speed, the steering and the torque of the special-shaped motor are regulated and controlled by the digital intelligent control cabinet. The forward and reverse rotation of the special-shaped motor is converted to the reciprocating linear motion of a sucker rod so as to realize the oil pumping cycle of the pumping unit. The pumping unit is simple in structure and the intelligent controller thereof can be controlled automatically, manually or remotely. Thus, the perfect combination of high intelligence and fool-style operation is realized. The pumping unit is only provided with two lubricating points and can be operated for years without being lubricated. No easily damaged part is adopted by the whole pumping unit, while the pumping unit is time-saving and labor-saving in transportation, installation, use and maintenance.

Description

Technical field: [0001] The present invention is an ultra-low-speed, high-torque special-shaped motor-driven tower-type high-efficiency, low-consumption intelligent pumping unit. Torque special-shaped motor drives high-efficiency and low-consumption intelligent pumping unit" (ZL 02 2 57259.7), which is improved and innovated on the basis of the classic four-link beam pumping unit and the improved beamless pumping unit oil production process The revolutionary breakthrough is a new field of mechatronics application. Background technique: [0002] The original oil extraction activity of human beings is "pumping oil", and then the wooden pumping unit was invented. With the prolongation of the oilfield development period, the oil wells will eventually be transferred to the mechanical oil recovery method, and the original oil recovery technology is far from meeting the human demand for petroleum energy. It has a history of 120 years since the birth of Lufkin's first four-link be...

Claims

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Application Information

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IPC IPC(8): F04B47/02E21B43/00
Inventor 王钢
Owner 王钢
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